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IPG INTERPACK USA 2024-BFF, Operations Manual & Parts List

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IPG INTERPACK USA 2024-BFF Operations Manual & Parts List Download Page 5

 

 

UM136TW                                

 

                                                                                               UDM136-01 

4 

 
 

D

ESCRIPTION OF 

USA

 

2024-BFF 

 

The Interpack USA 2024-BFF Carton Sealing Machine with HSD

 2000 Tape Heads is 

designed to apply Intertape brand pressure sensitive carton sealing tape to the top and 
bottom center seam of regular slotted corrugated cartons.  The USA 2024-BFF is 
manually adjustable to a wide range of carton sizes (see Carton Size Capacity, page 10) 
and permits processing of underfilled and overfilled applications by means of 
compression guides and a one-inch floating top tape head assembly.  The self-centering 
Side Belt Drive system makes carton width adjustment effortless. The USA 2024-BFF 
Carton Sealer features mirror image controls to facilitate its adaption into an existing 
conveyor line. 

 

 

Figure 1 

Summary of Contents for INTERPACK USA 2024-BFF

Page 1: ...USA 2024 BFF Serial Numbers TM136 or TM636 XX X XXX UNIFORM SEMI AUTOMATIC CASE SEALER...

Page 2: ...ETY ISSUES 6 SAFETY ISSUES 7 SPECIFICATIONS 8 SPECIFICATIONS 9 SPECIFICATIONS 10 SPECIFICATIONS 11 SET UP PROCEDURES 12 SET UP PROCEDURES 13 SET UP PROCEDURES 14 SET UP PROCEDURES 15 SET UP PROCEDURES...

Page 3: ...be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question...

Page 4: ...e problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equip...

Page 5: ...tons The USA 2024 BFF is manually adjustable to a wide range of carton sizes see Carton Size Capacity page 10 and permits processing of underfilled and overfilled applications by means of compression...

Page 6: ...re using the machine Read this manual for other important safety operating and service information Only trained personnel are to operate and service machine Wear safety glasses Shut off power to machi...

Page 7: ...UM136TW UDM136 01 6 SAFETY ISSUES PLACEMENT OF WARNING LABELS Figure 2 1 The same label can be found on the top tape head as well 2...

Page 8: ...UM136TW UDM136 01 7 3 4 5 Note Should any of the safety labels shown in Figure 2 be damaged or destroyed replacements are available...

Page 9: ...UM136TW UDM136 01 8 SPECIFICATIONS Machine Dimensions Figure 3 Machine Weight The machine weighs 679 lbs crated...

Page 10: ...ectrical equipment Two 2 1 3 H P gear motors A neoprene power cord and A grounded plug Contact your Intertape representative for power requirements not listed above Operating Speed Belt speed is 82 fe...

Page 11: ...imum of 16 inches 405 mm on a 3 inch 76 2 mm diameter core Accommodates all Intertape brand film tape machine roll lengths 4 Tape Application Leg Length Standard 2 5 inches 0 25 0 63 5 mm 6 3 mm 0 mm...

Page 12: ...4 3 1 2 maximum Infinite 20 24 3 Length inches Width inches Height inches Standard minimum 8 8 2 maximum Infinite 20 24 Optional minimum 6 5 3 1 2 maximum Infinite 20 24 The optional carton size of 2...

Page 13: ...occurred during shipping Should the machine be damaged file a claim with the transport company and notify your Intertape representative Setting up 1 General The Carton Sealer must be installed on a ne...

Page 14: ...rical control can be located on either side of the Carton Sealer for customer convenience It contains the green on push button and the red E Stop mushroom push button which is to be used both for emer...

Page 15: ...to the height of the carton The lever is assembled on the left hand side To change sides simply remove the cap on the right unscrew the lever and screw it back on the right side Replace the cap on the...

Page 16: ...ORE BEGINNING TO WORK ON THE TAPE HEADS OR TO LOAD TAPE IF POWER CORDS ARE NOT DISCONNECTED SEVERE INJURY TO PERSONNEL COULD RESULT The HSD2000 48 tape heads accommodate 2 inch wide tape rolls while t...

Page 17: ...e Head manual for further information if required Flip the blade guard from the knife in the Tape Head Cut off the folded tape Replace the upper Tape Head to its initial position To thread the lower T...

Page 18: ...ring side rails by turning the Width Adjustment Handle 5 Block the Floating System by pushing the toggle clamp to lock 6 Lower the Top Tape head Box until it touches the top of the carton Lock the Sin...

Page 19: ...ports then close the drive base and repeat application to the outside of cast iron drive base supports Recommended lubricants are 1st Beacon 325 ESSO brand 2nd graphite base greases and 3rd standard b...

Page 20: ...IBLE CAUSES SOLUTIONS Main power is turned on and nothing happens Overload protection by circuit breaker Check that all circuits are on Cartons are not taped properly Tape Head is not adjusted correct...

Page 21: ...RECOMMENDED QUANTITY 2 inch drive belts UPM4560 2 Drive pulley UPM0129EV 2 Bearing for pulley UPM0324 2 Flanged screw 13 LH UPM0698 1 Flanged screw 13 RH UPM0699 1 Linear bearing LM 25UU LM25UU 2 Loc...

Page 22: ...A 13 ELECTRICAL BOX SUB ASSEMBLY A 15 COLUMN LH ASSEMBLY A 17 COLUMN RH ASSEMBLY A 19 TOP TAPE HEAD BOX ASSEMBLY A 21 TOP TAPE HEAD BOX SUB ASSEMBLY A 23 TOP TAPE HEAD FLOATING BOX ASSEMBLY A 25 PIVOT...

Page 23: ...UM136TW UDM136 01 A 2 APPENDIX CONTENTS CONT D DRIVE BASE LH SUB ASSEMBLY A 43 3 FLAP FOLDER ASSEMBLY A 45 SECONDARY E STOP ASSEMBLY A 47 SECONDARY E STOP SUB ASSEMBLY A 49 ELECTRICAL SCHEMATIC A 51...

Page 24: ...11 7 6 10 8 3 5 1 2 9 4 UM136T UM636T A 3...

Page 25: ...M0806 COLUMN 24 RIGHT ASS Y 1 4 USM0391 SINGLE LOCK ASS Y 1 5 USM0678 SET OF ROLLERS 1 6 USM5065 DRIVE BASE 50 mm BFF L H 1 7 USM5064 DRIVE BASE 50 mm BFF R H 1 8 USM6116 BRIDGE WITH TAPEHEAD BOX 1 9...

Page 26: ...1 2 4 3 USM6115 A 5...

Page 27: ...ITEM PART DESCRIPTION QTY 1 UAM0328 BASE SUB ASS Y 1 2 UAM0275 LEG ASSEMBLY METRIC 4 3 USM6111 DRIVE CENTRING ASS Y 1 4 USM0817 ELECTRICAL ASSEMBLY 1 USM6115 A 6...

Page 28: ...1 19 18 17 16 2 6 11 7 9 8 10 13 4 14 15 3 5 20 16 12 UAM0328 A 7...

Page 29: ...0606EV SLIDING PAD R H 1 8 UPM3815 T H INSERT 2 1 9 UF3170 SS SHCS M6 1 x 8mm 8 10 UF3391 SS NYLON LOCK NUT M6 1 0 14 11 UF4114 SELF TAPPING SCREW M5 x 16mm 10 12 UF3745 SS CARRIAGE BOLT M6 1 x 12mm 6...

Page 30: ...3 7 8 9 10 2 1 5 6 4 UAM0275 A 9...

Page 31: ...1 2 UPM7641 LEG ADJUSTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4231 FW M12 2 5 UF6393 HHCS M12 1 75 x 35mm 2 6 UF4229 CARRIAGE BOLT M10 1 5 x 20 4 7 UF4230 L W ZINC M12 2 8 UF3680 FW M10 4 9 UF6371...

Page 32: ...18 2 15 8 17 20 7 16 1 30 26 29 13 5 27 28 6 3 4 23 24 22 21 11 12 9 10 14 25 19 USM6111 A 11...

Page 33: ...20 75ID C W 3 16 KW 3 14 UPM0575EV CASTING LH 2 15 UPM0574EV CASTING RH 2 16 UPM0573EV Acme Shaft No Handle TW 1 17 UPM0566EV Acme Shaft For Handle TW 1 18 UPM2207 CAP VINYL BLACK 1 19 UF2210 SQUARE K...

Page 34: ...3 6 2 1 4 5 2 3 USM0817 A 13...

Page 35: ...UAM0264 ELECTRIC CONTROL BOX 1 2 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 4 3 UPM5031 LOCKNUT M20 X 1 5 FOR STRAIN RELF 4 4 UPM0209 POWER CORD 14 3 1 5 UPM0225 CABLE 18 3 TYPE SJ 2 6 UF3646 SHC...

Page 36: ...3 2 7 6 1 4 10 11 8 5 9 12 13 14 UAM0264...

Page 37: ...324 1 5 UPM7440EV TB END ANCHOR FOR DN SER 2 6 UPM2209EV LEGEND PLATE E STOP 1 7 UPM2210EV LEGEND PLATE START 1 8 UPM7524 MOTOR STARTER TELEMEC 110VAC 1 9 UPM2213EV MOTOR O L TELEMEC 2 5 4 0A 1 10 UF3...

Page 38: ...5 1 6 7 8 7 6 3 4 10 11 9 12 15 16 2 13 14 USM0807 A 17...

Page 39: ...CS M5 0 8 x 12 mm 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM0740 CONSTANT FORCE S...

Page 40: ...5 1 8 7 6 3 4 10 11 9 13 16 14 8 7 6 2 17 15 12 USM0806 A 19...

Page 41: ...m 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM0740 CONSTANT FORCE SPRING 1 13 UPM21...

Page 42: ...1 4 2 3 USM6116 A 21...

Page 43: ...ITEM PART DESCRIPTION QTY 1 UAM0326 BRIDGE SUB ASSEMBLY 1 2 UAM0296 PIVOT ASS Y 2 3 UAM0297 PIVOT ASS Y 2 4 UAM0325 TAPEHEAD BOX 1 USM6116 A 22...

Page 44: ...13 5 1 9 2 14 15 16 3 20 19 18 12 14 11 10 7 17 6 4 8 UAM0326 A 23...

Page 45: ...OX 2 7 UPM2196 TOGGLE CLAMP 1 8 UPM2237 THREADED PLUG 1 9 UPM2192 BLACK PLUG 4 10 UPM1042 EXTENSION SPRING 2 11 UPM0967EV SPRING RETAINER LONG 2 12 UF4050EV BHCS M4 0 7 x 20mm 2 13 UF6365 BHCS M4 x 0...

Page 46: ...14 16 9 8 10 11 13 12 15 3 7 2 4 1 5 UAM0325 A 25...

Page 47: ...SWIVEL T H ASSY 2 5 UF6376 NYLON LOCKNUT M4 2 7 UF3710 FW M4 2 8 UPM3679 FRONT PLATE GUARDING 1 9 UPM9655 TOP FILLER ET Metric 1 10 UPM3246 ET T H TOP GAP FILLER 1 11 UF7008 SS BHCS M4 07 x 6mm 4 12 U...

Page 48: ...5 7 2 1 3 4 8 9 6 11 10 UAM0296 UAM0297 A 27...

Page 49: ...SHAFT LONG T H BOX 222 1 1 4 UF6300 RETAINING RING FOR 12mm SHAFT 2 2 5 UF1241EV BHCS M6 1 x 20 1 1 6 UF1192 FHCS M6 1 x 16 mm 1 1 7 UPM1158 PIVOT SHAFT SPACER 1 1 8 UF1940 F W NYLON 1 2IDx 772ODx 032...

Page 50: ...3 5 7 5 4 2 8 6 1 USM0391 A 29...

Page 51: ...6 SS SINGLE LOCKING BLOCK 2 3 UPM2846 SS FLANGED SCREW 1 2 13 R H 1 4 UPM2844 SS FLANGED SCREW 1 2 13 L H 1 5 UPM0703 SHORT BOX 3 4 1 2 DR 12 PT 2 6 UPM2865 SS SINGLE LOCKING HANDLE 1 7 UPM2906 SS COM...

Page 52: ...2 1 5 4 3 6 7 UAM0260 A 31...

Page 53: ...UPM7491 WHEEL SUPPORT PLATE 1 2 UPM3285EV GUIDE BLOCK 1 3 UPM7538 GUIDE BLOCK TOP 1 4 UAM0288 KNOB CW 5mm PIN USA2324 1 5 UPM1659 WHEEL 2 7 8 DIA COMPR GUIDE 3 6 UF0240 HHCS 3 8 16 x 1 75 3 7 UF6373 F...

Page 54: ...USM5063 1 2 12 11 18 19 20 17 7 5 15 22 6 9 8 11 10 14 3 4 23 11 21 16 13 17 A 33...

Page 55: ...0 010 X 13 16 X 1 5 16 2 9 UPM1647 UHMW 0 010 X 13 16 X 1 1 8 2 10 UF3274 SS FHCS M4 0 7 x 8 mm 8 11 UF3714 FHCS M4 0 7 x 12mm 18 12 UPM4552 BOTTOM FLAP FOLDER SKI 1 13 UPM1890 SKI ATTCH BRACKET BFF 6...

Page 56: ...UAM0337 1 5 2 3 4 A 35...

Page 57: ...37 ITEM PART DESCRIPTION UAM0337 QTY 1 UPM4559 BFF LEG WELDMENT METRIC 1 2 UPM2342 EXTENDED LEG 1 3 UPM1499 LEVELING PAD 1 4 UF1650 HEX JAM NUT ZINC 1 2 13 1 5 UAM0009 LOCKING HANDLE SUB FOR COLUMN 1...

Page 58: ...8 1 7 6 3 4 5 2 10 9 3 USM5064...

Page 59: ...1 2 UPM0647 CARTON RETAINER 1 3 UF1828 FW M6 3 4 UF6363 LW M6 2 5 UF0454 HHCS M6 1 0 X 16mm 2 6 UPM4548 DRIVE BASE COVER BFF 1 7 UF1230 BHCS 1 4 20 X 3 8 8 8 UF3278 SS BHCS M6 1 x 12 mm 2 9 UPM7743 B...

Page 60: ...UAM0189 24 2 23 7 9 15 12 16 18 8 8 3 5 20 19 21 11 10 22 17 14 4 6 13 1 A 39...

Page 61: ...P RIVET S 44 4 10 UF1400 SSS HK 3 8 16 X 3 1 11 UF1610 HNJ 3 8 16 3 12 UPM1879EV TENSIONNER SLIDE 1 13 UF5402 FHCS M6 1 x 20 2 14 UPM0101EV TENSIONNER SPRING HOLDER 1 15 UF1191 FHCS M10 1 5 x 25 1 16...

Page 62: ...1 2 3 4 5 6 7 8 10 9 3 USM5065...

Page 63: ...2 UPM0647 CARTON RETAINER 1 3 UF1828 FW M6 3 4 UF6363 LW M6 2 5 UF0454 HHCS M6 1 0 X 16mm 2 6 UPM4549 DRIVE BASE COVER BFF L H 1 7 UF1230 BHCS 1 4 20 X 3 8 8 8 UF3278 SS BHCS M6 1 x 12 mm 2 9 UPM7743...

Page 64: ...UAM0190 7 9 2 4 6 3 5 1 12 11 23 18 15 20 22 21 24 14 16 13 17 19 9 8 10 A 43...

Page 65: ...ET SET SCREW M6 x 10 3 10 UF2080 POP RIVET S 44 4 11 UF1400 SSS HK 3 8 16 X 3 1 12 UF1610 HNJ 3 8 16 3 13 UPM1879EV TENSIONNER SLIDE 1 14 UF5402 FHCS M6 1 x 20 2 15 UPM0101EV TENSIONNER SPRING HOLDER...

Page 66: ...4 6 3 3 9 8 7 5 1 2 USM5066 A 45...

Page 67: ...BLOCK FRONT 1 2 UPM4558 PLOW BLOCK BACK 1 3 UPM2280 PLOW ROD BFF 2 4 UPM2281 FRONT FLAP PLOW ROD BB BFF 1 5 UF1411 SSS M6 X 6mm 1 6 UPM3413 3 8 VINYL CAP YELLOW 2 7 UF1821 FW M8 4 8 UF0867 LW M8 4 9...

Page 68: ...1 2 7 5 6 4 3 UM9003 A 47...

Page 69: ...STOP BOX FOR USA 1 2 UPM0225 CABLE 18 3 TYPE SJ 1 3 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 4 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8 1 5 UPM0200 ADHASIVE CLAMP 1 x 1 1 6 UPM0222 TIE WRAP 5 5 x 14 1 7 U...

Page 70: ...2 3 1 5 4 USM8075 A 49...

Page 71: ...PTION QTY 1 UPM7293 ENCLOS PB 1 HOLE NON METAL 1 2 UPM2211 BUTTON MUSHROOM 22mm 1 N C 1 3 UPM2209 LEGEND PLATE E STOP 1 4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 5 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8...

Page 72: ......

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