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Ion Technologies ES45

Effluent Pump

OPERATION MANUAL

Dated: 11/22/2017

Document Name: ES45_OM.indd

Page 7 of 11

www.ionproducts.net

2.  Impeller or volute openings may be plugged or 

partially plugged. Remove pump and clean out.

3. 

Pump impeller may be partially clogged causing 

motor to run slow, resulting in motor overload. 

Clear impeller.

4. 

Fuse size or circuit breaker is too small.

5. 

Defective  motor  stator;  return  to  authorized 

service center for verification.

Motor runs for short time then stops. Then after 

short period starts again. Indicates tripping 

overload caused by symptom shown.

1.  Inlet in pump base may be clogged. Remove 

pump and clean out openings.

2.  Impeller or volute openings may be plugged or 

partially plugged. Remove pump and clean out.

3. 

Pump impeller may be partially clogged causing 

motor to run slow, resulting in motor overload. 

Clear impeller.

4. 

Defective  motor  stator;  return  to  authorized 

service center.

Warranty is VOID if...

1.  Using an extension cord.

2.  Power cord has been cut or the grounding 

prong removed or using an adapter fitting.

3. 

The switch has been disassembled or tampered 

with.

4.  Any tags or labels have been removed.

5.  Used in a heavy grease application

6.  Used in applications exceeding the designed 

temperature range of 32  - 104 degrees F.

3. 

Pump cord is not making contact in receptacle

4.  Float is stuck. It should operate freely in basin.

5. 

If all of the above are OK, then the motor could 

be malfunctioning.

Pump runs but does not deliver water.

1. 

Discharge  shut-off  valve  (if  used)  may  be 

closed.

2.  Impeller or volute openings are fully or partially 

clogged. Remove pump and clean.

3. 

Pump is air-locked. Start and stop several 

times by plugging and unplugging cord. Check 

for clogged vent hole in pump case.

4.  Inlet holes in pump base are clogged. Remove 

pump and clean the openings. 

5. 

Vertical pumping distance is too high. Reduce 

distance or change the discharge fittings of the 

pump.

Pump runs and pumps out sump, but does not 

stop

.

1.  Switch is stuck in on position. Worn switch. 

Replace switch.

Pump runs but delivers only small amount of 

water.

1.  Pump may be air locked. Start and stop several 

times by plugging and unplugging cord. Check 

vent hole in pump case for plugging.

2. 

Vertical pumping distance is too high. Reduce 

distance or change the discharge fittings of the 

pump.

3. 

Inlet in pump base may be clogged. Remove 

pump and clean out openings.

4.  Impeller or volute openings may be plugged or 

partially plugged. Remove pump and clean out.

5.  Pump impeller may be partially clogged causing 

motor to run slow, resulting in motor overload. 

Clear impeller.

Fuse blows or circuit breaker trips when pump 

starts.

1.  Inlet in pump base may be clogged. Remove 

pump and clean out openings.

Summary of Contents for ES45M-1

Page 1: ...instruction may damage the pump and or the system Safety Warnings CAUTION Read these safety warnings first before installing servicing or operating any pump Before Installation This manual contains im...

Page 2: ...termined that leaded copper alloys should not be used in potable water applications WARNING Installation wiring and junction connections must be in accordance with the National Electric Code and all a...

Page 3: ...abrasions inspect frequently Never handle connected power cords with wet hands Never let cords or plugs lie in water outside the pit These pumps are offered in a three phase and single phase wiring co...

Page 4: ...rd Type Cord O D Inches ES45M 1 1 2 115 1 P 11 0 16AWG 3C SJTW 34 ES45M 21 1 2 230 3 P 5 5 16AWG 3C SJTW 34 Specifications Description To pump domestic commercial and light industrial sewage Physical...

Page 5: ...f provided operate properly Do not pump out of liquid WARNING A clearance under the pump for entrance of sewage solids must be a minimum of 2 inches to a maximum of 3 5 inches Submergence The pump sho...

Page 6: ...pump See Figure 3 and the installation requires the switch be mounted to the pipe the pipe mount bracket is sold separately PN IN SPB1 1 Thermal Protection The normally closed N C over temperature se...

Page 7: ...of 32 104 degrees F 3 Pump cord is not making contact in receptacle 4 Float is stuck It should operate freely in basin 5 If all of the above are OK then the motor could be malfunctioning Pump runs but...

Page 8: ...6 1 091EP4006 SEAL PLATE 7 1 091EP4007 SHAFT SEAL 8 1 091EP4008 O RING 9 1 1 091EP4009 STRATOR ASSY 9 2 2 SCREW 9 3 1 CAPACITOR 9 4 1 GROUND LINE 9 5 1 MOTOR HOUSING 9 6 1 POWER CORD 9 7 1 NUT 9 8 1 W...

Page 9: ...s ES45 Effluent Pump OPERATION MANUAL Dated 11 22 2017 Document Name ES45_OM indd Page 9 of 11 www ionproducts net Exploded View 1 2 3 4 5 6 7 8 9 1 9 2 9 3 10 11 12 13 9 2 9 4 15 16 9 5 18 17 9 9 9 8...

Page 10: ...Ion Technologies ES45 Effluent Pump OPERATION MANUAL Dated 11 22 2017 Document Name ES45_OM indd Page 10 of 11 www ionproducts net Notes...

Page 11: ...t in a product shall extend the Warranty beyond the period set forth above Metropolitan shall not be obligated to remedy any defect where otherwise required pursuant to the Warranty unless and until B...

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