background image

CONTROL MUST BE MOUNTED

IN VERTICAL POSITION

THE 1/4” TUBING SHOULD BE

CONNECTED TO P1+ 

HIGH PRESSURE FITTING ON THE

PRESSURE SENSOR

AIR HANDLER

TOP VIEW

RETURN

AIR

SUPPLY

AIR

INSTALL

SENSING

PROBE

WITH ARROW
IN DIRECTION

OF AIRFLOW

ZPA-SPS

INSTALLING AND WIRING THE ZP3-HPS-ESP  

MOUNTING THE ENCLOSURE:

Carefully  remove  the  panel  from  the  shipping 
carton.  Remove  the  cover  and  any  packing 
material.  Locate  the  panel  on  a  flat,  non-

condensating,  vertical  surface  near  the  indoor 
unit that will facilitate ease of wiring and service 
access. Use appropriate anchors and screws to 
secure the panel to the surface.

NOTE: 

The  panel  utilizes  home  run  wiring.  Tag  each 

zone  thermostat  cable  and  its  associated  zone 
damper cable to minimize wiring errors. 

WIRING ZONE THERMOSTATS:

Use  conventional  18-8  thermostat  wire.  After 
removing  the  outer  jacket,  strip  approximately 
1/8” insulation off of each wire. Land each wire to 

its designated screw terminal.

WIRING ZONE DAMPERS:

Use  conventional  18-3  thermostat  wire.  After 

removing  the  outer  jacket,  strip  approximately 
1/8” insulation off of each wire. Land each wire to 
its designated screw terminal. 

WIRING TO THE HVAC EQUIPMENT:

Use  conventional  18-6  thermostat  wire.  After 
removing  the  outer  jacket,  strip  approximately 

1/8” insulation off of each wire. Land each wire 
into its designated screw terminal on the HVAC 
UNIT terminals. 

Note: Do not wire the equipment common to 
the HVAC UNIT terminals on the panel.

INSTALLING  AND  WIRING  THE  ZPA-DTS 
DISCHARGE TEMPERATURE SENSOR:

Drill  a  15/32”  hole  in  the  middle  of  the  main 

discharge  air  plenum  approximately  18”  to  30” 
from  the  heat  pump  electric  strip  heater  or  the 
furnace  heat  exchanger  in  a  fossil  fuel 
application. Slide the discharge air probe into the 

hole and use two self-tapping sheet metal screws 
to  secure  the  base  to  the  plenum.  Use 
conventional 18-2 thermostat wire and wire nuts 

to attach the sensor leads. Replace the cover with 
the  wire  nut  connections  inside.  Strip  1/8” 
insulation off of each wire at the other end and

land the wires to the screw terminals marked DA 

on the panel. 

INSTALLING  AND  WIRING  THE  ZPA-SPS 
STATIC PRESSURE SENSOR:

The  ZPA-SPS  pressure  sensor  should  be 
installed on a flat, surface so that the diaphragm is 
in the vertical position. Use the 1/4” x 36” tubing 
provided and connect one end to the (

) high 

P1+

pressure fitting on the sensor. The other end of the 
tubing should be connected to the plastic sensing 
probe mounted in the main discharge air plenum 

prior to any zone dampers or duct transitions. The 
sensing  probe  is  3-1/8”  x  1/4”  O.D.  Install  and 
mount the probe with the arrow in the direction of 
airflow. The ZPA-SPS is factory set for 0.35” W.C. 

but is fully adjustable from 0.08” to 1.20” W.C. The 
terminals  are  not  polarity  sensitive.  Use  18-2 
thermostat wire. After removing the outer jacket, 

strip approximately 1/8” insulation off of each wire. 
Land  the  wires  to  the  2  and  3  terminal  on  the 
pressure sensor. Repeat the process on the other 
end and land the wires to the screw terminals on 

the panel marked SPS 2 and 3. 

5

3

2

FACTORY SET

 

 0.35” W.G.

AT

WIRE TO

 

SPS 2 & 3

STATIC PRESSURE

 

 

SETPOINT DIAL

5

Summary of Contents for ZP3-HPS-ESP

Page 1: ...will changeover and take care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisfied or 20 minutes has elapsed the system will again changeover if an opposite call exists This is referred to as Auto Changeover First Call Priority Time Share In the event of a...

Page 2: ...ED ZONE 3 DAMPER LED REVERSING VALVE LED O B REVERSING VALVE SWITCH CONVENTIONAL HEAT PUMP OR FOSSIL FUEL SWITCH 3 AMP 3 AMP 302HP ZONE 2 THERMOSTAT ZONE 2 DAMPER ZONE 3 THERMOSTAT ZONE 3 DAMPER HVAC UNIT TERMINALS DISCHARGE TEMPERATURE SENSOR OUTDOOR SENSOR USED FOR HIGH LOW BALANCE POINT CONTROL STATIC PRESSURE SENSOR LED STATIC PRESSURE SENSOR TERMINALS LOW BP LED LOW BP SETPOINT DIAL SPEED UP ...

Page 3: ...2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE POWER CLOSE COMMON POWER OPEN C 24V COMMON R 24V HOT W AUXILIARY HEAT Y1 1ST STAGE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE POWER CLOSE COMMON POWER OPEN R 24V HOT W AUXILIARY HEAT Y1 1ST STAGE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE WIRE TO ESP 400 PS PRESSURE SENSOR WIRE TO ZPA DST DISCHARGE TEMPERATURE SENSO...

Page 4: ...BP is adjustable from 0 F to 40 F High and Low balance point control can be used for both conventional heat pumps and fossil fuel systems If the outdoor temperature goes above the High BP setting the system will not stage auxiliary heat If the outdoor temperature falls below the Low BP setting only the auxiliary heat source will be used High BP can be overridden by placing any zone thermostat in t...

Page 5: ...WIRING THE ZPA DTS DISCHARGE TEMPERATURE SENSOR Drill a 15 32 hole in the middle of the main discharge air plenum approximately 18 to 30 from the heat pump electric strip heater or the furnace heat exchanger in a fossil fuel application Slide the discharge air probe into the hole and use two self tapping sheet metal screws to secure the base to the plenum Use conventional 18 2 thermostat wire and ...

Page 6: ...wire nuts Land the other end to the SENSOR screw terminals marked OTon the panel TEST CHECK AND STARTUP 1 Verify that all component wires have been connected to the proper terminals and are secure 2 Make sure that the selector switches on the panel are in their proper position for the specific application 3 Apply 24 Volt power to the panel 4 Place all zone thermostats in the OFF mode with Auto fan...

Page 7: ... low limit 20 minute time share Purge ON 1 minute Thermostats Single or multi stage heat pump Programmable or non programmable Auto or manual changeover Sensors iO ZP3 DAS Discharge Air Sensor NTC Type 3 10K 77 F 3 77 F Ω iO ZP3 OT Outdoor Sensor NTC Type 3 10K 77 F 3 77 F Ω FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W Auxiliary or Emergency Heat Y1 First Stage Compressor Y...

Page 8: ...ans DSI controls generate electromagnetic interference EMI during their trial for ignition This electronic noise can sometimes interfere with ESP zoning panels as well as other nearby electronic components and even with the ignition control itself When using an ESP zoning panel with a gas furnace having DSI we recommend that the panel be mounted at least ten feet away from the furnace to reduce an...

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