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ZP3-HPS-ESP Installation and Operation Instructions

3 Heat / 2 Cool Heat Pump or Dual Fuel 

 Auto Changeover - First Call Priority - Time Share

with Integrated ESP Static Pressure Module

OVERVIEW:

The  ZP3-HPS-ESP  is  a  residential/light 
commercial  zone  control  panel  that  includes 
integrated  ESP  static  pressure  control  logic 

designed to eliminate the need for a conventional 
bypass  damper  when  used  with  3-wire  zone 
dampers. 

SEQUENCE OF OPERATION:

The panel allows a single HVAC unit to have up 
to three separate zones. Each zone is controlled 
by its own thermostat. When a zone thermostat 

calls for heating or cooling, the zones not calling 
will have their dampers powered closed, and the 
zones calling will have their dampers powered 
opened. The heating or cooling equipment will 

also be brought on. 
As zone dampers open and close, the ZPA-SPS 
Static Pressure Sensor continuously monitors 

the system static pressure. If the static pressure 
goes above the static pressure setpoint, the 
panel will send a signal to all selected non-
calling zone dampers to start to open to a point 

where the static pressure setpoint is maintained. 
The SPS LED will come on with the non-calling 
zone LEDs until the static pressure reaches 

setpoint and then the LEDs will turn off. The 
small amount of air allowed to bleed into non-
calling zones eliminates air noise and assures 
proper airflow through the HVAC system. This 

also prevents coil freeze up and 

high temperature issues. When all calls are 

satisfied, all zone dampers will go to the full open 
position provided none of the thermostats are 
calling for ventilation mode. If opposite calls take 

place, the first zone to call receives priority. When 
the first call is satisfied, the system will 
changeover and take care of the opposite call. If 
zones being served (heating or cooling) have not 

been satisfied within 20 minutes while an opposite 
call is taking place, the system will changeover. 
When the zone is satisfied or 20 minutes has 

elapsed, the system will again changeover if an 
opposite call exists. This is referred to as Auto-
Changeover - First Call Priority - Time Share. In 
the event of a tie, cooling will receive priority. The 

heat pump reversing valve only changes position 
when the mode of operation changes.

HIGH AND LOW LIMIT PROTECTION:

The ZPA-DTS Discharge Temperature Sensor 
should be mounted on the discharge air plenum of 
the HVAC unit and wired to the DA terminals on 
the panel. The sensor is used for both high 

(adjustable) and low (fixed) limit protection. The 
high limit setting can be adjusted using the two 
slide switches located on the panel. (See switch 

location and settings on page 2) Low limit is fixed 
at 45° F. When the discharge air temperature rises 
above the high limit setting or falls below the low 
limit setting, the panel will cycle the equipment off 

while the fan continues to run. The LIMIT LED 
blinks when high or low limit is reached and a 3 
minute time delay is activated to prevent short 

cycling of the equipment. 

VENTILATION MODE:

Zone ventilation is established by the individual 
zone thermostat fan setting. When no calls are 

taking place, any thermostat set in the fan AUTO 
mode will not receive ventilation air and its zone 
damper will be closed. Any zone thermostat set in 

the fan ON mode will receive ventilation air and its 
zone damper will be opened. Heating or cooling 
calls take priority over ventilation mode. The ESP 
function will continue to maintain the system static 

pressure by modulating open non-calling 
ventilation zones as required. 

POWER REQUIREMENTS:

The  panel is powered by a single 24VAC, 40VA 
transformer. Never use the equipment 

1

3 AMP

3 AMP

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302HP

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Summary of Contents for ZP3-HPS-ESP

Page 1: ...will changeover and take care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisfied or 20 minutes has elapsed the system will again changeover if an opposite call exists This is referred to as Auto Changeover First Call Priority Time Share In the event of a...

Page 2: ...ED ZONE 3 DAMPER LED REVERSING VALVE LED O B REVERSING VALVE SWITCH CONVENTIONAL HEAT PUMP OR FOSSIL FUEL SWITCH 3 AMP 3 AMP 302HP ZONE 2 THERMOSTAT ZONE 2 DAMPER ZONE 3 THERMOSTAT ZONE 3 DAMPER HVAC UNIT TERMINALS DISCHARGE TEMPERATURE SENSOR OUTDOOR SENSOR USED FOR HIGH LOW BALANCE POINT CONTROL STATIC PRESSURE SENSOR LED STATIC PRESSURE SENSOR TERMINALS LOW BP LED LOW BP SETPOINT DIAL SPEED UP ...

Page 3: ...2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE POWER CLOSE COMMON POWER OPEN C 24V COMMON R 24V HOT W AUXILIARY HEAT Y1 1ST STAGE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE POWER CLOSE COMMON POWER OPEN R 24V HOT W AUXILIARY HEAT Y1 1ST STAGE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN O B REVERSING VALVE WIRE TO ESP 400 PS PRESSURE SENSOR WIRE TO ZPA DST DISCHARGE TEMPERATURE SENSO...

Page 4: ...BP is adjustable from 0 F to 40 F High and Low balance point control can be used for both conventional heat pumps and fossil fuel systems If the outdoor temperature goes above the High BP setting the system will not stage auxiliary heat If the outdoor temperature falls below the Low BP setting only the auxiliary heat source will be used High BP can be overridden by placing any zone thermostat in t...

Page 5: ...WIRING THE ZPA DTS DISCHARGE TEMPERATURE SENSOR Drill a 15 32 hole in the middle of the main discharge air plenum approximately 18 to 30 from the heat pump electric strip heater or the furnace heat exchanger in a fossil fuel application Slide the discharge air probe into the hole and use two self tapping sheet metal screws to secure the base to the plenum Use conventional 18 2 thermostat wire and ...

Page 6: ...wire nuts Land the other end to the SENSOR screw terminals marked OTon the panel TEST CHECK AND STARTUP 1 Verify that all component wires have been connected to the proper terminals and are secure 2 Make sure that the selector switches on the panel are in their proper position for the specific application 3 Apply 24 Volt power to the panel 4 Place all zone thermostats in the OFF mode with Auto fan...

Page 7: ... low limit 20 minute time share Purge ON 1 minute Thermostats Single or multi stage heat pump Programmable or non programmable Auto or manual changeover Sensors iO ZP3 DAS Discharge Air Sensor NTC Type 3 10K 77 F 3 77 F Ω iO ZP3 OT Outdoor Sensor NTC Type 3 10K 77 F 3 77 F Ω FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W Auxiliary or Emergency Heat Y1 First Stage Compressor Y...

Page 8: ...ans DSI controls generate electromagnetic interference EMI during their trial for ignition This electronic noise can sometimes interfere with ESP zoning panels as well as other nearby electronic components and even with the ignition control itself When using an ESP zoning panel with a gas furnace having DSI we recommend that the panel be mounted at least ten feet away from the furnace to reduce an...

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