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‘L’ SERIES VIBRATOR INSTALLATION AND MAINTENANCE 

 

RECEIPT AND STORAGE 

Each vibrator is tested and inspected on completion. Whilst every care is taken during transit they should be 
inspected on receipt and any defects immediately reported to the carrier and supplier. When not for immediate 
use, they can be stored for up to two years if kept in a clean, dry and temperate atmosphere, free from 
vibration.  After more than 2 years of storage the bearing grease should be replaced before the motor is used. 

 

INSTALLATION GUIDANCE NOTES: 

 

 

Mechanical:

  Inspect vibrator for any physical damage and check that rotor shaft rotates freely. Remove paint 

masking stickers from motor mounting holes.  ALL mounting surfaces MUST be flat and free of paint, dirt and 
scale.   Fixing bolts should be tightened as recommended below and tightness checked after initially running 
the vibrator.  Bolts and nuts should not be reused.

 

Please ensure there is at least 50mm of clearance between 

the vibrator and any surrounding static structure. 
 

IMPORTANT - GAPS BETWEEN THE VIBRATOR FOOT AND MATING SURFACES AND INCORRECT 
BOLT TIGHTNESS WILL CAUSE BOLT BREAKAGE AND DAMAGE TO THE VIBRATOR

 

Fixing bolt tightening: 

Use Grade 8.8 bolts with Grade 8 self locking nuts, torqued to values below. Figures 

below apply to un-plated dry threads

Where capscrews are used with locking nuts, Grade 10 nuts must be fitted. 
Use plain washers for BLz 03 - BLz 24 (aluminium frames) Not BLz22. If washers are used for BLz22 - BLz80 
(cast iron frames) Not BLz24, hardened washers (PSN 612 to DIN 6916 or BS EN 14399-6) must be fitted. 
 

Size 

Torque (N.m) 

Size 

Torque (N.m) 

 

Cap-Screws 

Grade 12.9 

Setscrews/Bolts 

Grade 8.8 

 

Cap-Screws 

Grade 12.9 

Setscrews/Bolts 

Grade 8.8 

M 5 

M 16 

310 

242 

M 6 

15 

11 

M 20 

580 

473 

M 8 

34 

27 

M 24 

950 

818 

M 10 

68 

56 

M 30 

1634* 

M 12 

127 

96 

M 36 

2854* 

With figures marked * a torque multiplier will be required. 
 

Use the above figures for all screws except out of balance weights. (see page 29) 

 

 

BLz 75 - 80:

 Half turn method. 

 
In exceptional circumstances where tooling is not available, the half turn method may be used. 
 

 

 
 
 
 

PSN 661 

– High Strength nut 

 
 

  PSN 612 

– Hardened washer under 

 

   

bolt head and nut 

 
 

  PSN 780 -  High strength bolt 

 
 
 
 
 
 
 

 

Remove any paint, dirt or scale from all mating surfaces. 
Fit hardened washer (PSN 612) under bolt head and nut.  Pre-tighten until all mating surfaces are in contact.  
Mark nuts and bolts as shown in fig. 2 and slog nut one half turn until marks are as shown in fig. 3.  

FIG.2 

FIG.3 

FIG.1 

Washer Chamfer 
this side. 

Summary of Contents for BLz Series

Page 1: ...equest INVICTA VIBRATORS A Division of Grantham Engineering Limited Harlaxton Road Grantham Lincolnshire ENGLAND NG31 7SF Telephone 44 0 1476 566301 Fax 44 0 1476 590145 E mail sales invictavibrators...

Page 2: ...a vibrator mounted in any orientation is fed from a variable speed drive it shall be connected to a suitable controlling and regulating device as defined in article 1 b of European Directive 2014 34 E...

Page 3: ...re designed solely to lift the vibrator only Users should not under any circumstance use the lifting point on the vibrator to lift any other plant or machinery that the vibrator may be mounted to WARN...

Page 4: ...Page 3...

Page 5: ...0x1 5 6H BLz22 5 2 400 130 100 M20x1 5 6H BLz22 5 4 350 121 100 M20x1 5 6H BLz22 2 2 6 150 112 100 M20x1 5 6H BLz24 8 2 500 130 120 M20x1 5 6H BLz24 10 2 500 130 120 M20x1 5 6H BLz24 13 2 500 130 120...

Page 6: ...6 4000 122 110 M25x1 5 6H BLz50 35 8 3300 100 90 M25x1 5 6H BLz50 45 8 3300 100 90 M25x1 5 6H BLz50 55 8 3300 100 90 M25x1 5 6H BLz50 57 8 3300 100 90 M25x1 5 6H BLz60 95 4 7750 130 120 M32x1 5 6H BLz...

Page 7: ...31850 28660 BLz 50 55 4 5500 53955 NJ 2315E TVP2 C3 49060 44150 40710 36640 BLz 50 65 4 6500 63765 NJ 2317E M1A C3 42800 38520 35500 31950 BLz 50 75 4 7500 73575 NJ 2317E M1A C3 32040 28830 26580 2392...

Page 8: ...13E TVP2 C3 100000 90000 BLz 50 35 8 3500 34335 NJ 2315E TVP2 C3 100000 90000 BLz 50 45 8 4500 44145 NJ 2315E TVP2 C3 100000 90000 100000 90000 BLz 50 55 8 5500 53955 NJ 2317E TVP2 C3 100000 90000 BLz...

Page 9: ...AGE TO THE VIBRATOR Fixing bolt tightening Use Grade 8 8 bolts with Grade 8 self locking nuts torqued to values below Figures below apply to un plated dry threads Where capscrews are used with locking...

Page 10: ...ug in the cable entry hole BLz Vibrators are suitable for a 3 phase 50Hz or 3 phase 60Hz electrical supply BLz vibrators are rated for continuous duty The insulation class of the winding will be eithe...

Page 11: ...3 Phase 50 60 Hertz The installer is directed to the diagram number engraved on the nameplate for the appropriate field connection diagram below Refer to nameplate for required connection L1 L3 are li...

Page 12: ...0 65 75 4800 14 9 137 8 8 81 8 6 79 7 1 65 8 8 90 5 1 52 BLz60 61 7750 22 3 241 13 4 145 12 9 140 10 4 113 13 1 193 7 6 112 BLz 75 10250 28 9 200 17 4 120 16 7 115 13 5 93 6 POLE 960 RPM BLz 03 70 0 8...

Page 13: ...5 69 9 7 89 6 3 58 BLz 60 61 7750 21 8 236 11 3 122 11 0 119 14 0 151 9 1 99 BLz 75 10250 28 3 195 14 6 101 14 2 98 18 3 127 11 8 82 6 POLE 1152 RPM BLz 03 70 0 9 0 92 0 41 0 45 0 41 0 46 0 55 0 6 0...

Page 14: ...Page 13 BL03 TORQUE CURVES...

Page 15: ...Page 14 BL05 15 TORQUE CURVES...

Page 16: ...Page 15 BL20 22 TORQUE CURVES...

Page 17: ...Page 16 BL24 25 TORQUE CURVES...

Page 18: ...Page 17 BL30 TORQUE CURVES 2 4 POLE...

Page 19: ...Page 18 BL30 6 POLE BL30 40 8 POLE TORQUE CURVES...

Page 20: ...Page 19 BL40 TORQUE CURVES 2 4 POLE...

Page 21: ...Page 20 BL40 TORQUE CURVES 6 8 POLE...

Page 22: ...Page 21 BL45 TORQUE CURVES 2 4 POLE...

Page 23: ...Page 22 BL45 TORQUE CURVES 6 8 POLE...

Page 24: ...Page 23 BL50 TORQUE CURVES 4 POLE...

Page 25: ...Page 24 BL50 TORQUE CURVES 6 8 POLE...

Page 26: ...Page 25 BL60 TORQUE CURVES 4 6 POLE...

Page 27: ...Page 26 BL60 125 6 BL75 6 POLE BL60 8 POLE TORQUE CURVES...

Page 28: ...Page 27 BL75 TORQUE CURVES 4 8 POLE...

Page 29: ...Page 28 BL80 TORQUE CURVES 6 8 POLE...

Page 30: ...retighten screw Adjust opposite end to the same percentage Care should be taken when adjusting weights as unexpected shaft rotations can occur as clamp screws are loosened We recommend securing the o...

Page 31: ...by suitable trained personnel in accordance with the applicable Code of Practice EN60079 19 Explosive atmospheres Equipment repair overhaul and reclamation The manufacturer offers a full repair servic...

Page 32: ...tly to grip the shaft Smear the inner race with grease place the shaft rotor assembly carefully inside the stator bore within the main housing and fit the bearing housings outer grease retainers weigh...

Page 33: ...C3 3 400 BLz 50 65 4 75 4 NJ 2317E M1A C3 CMA C3 3 000 BLz 50 75 6 55 8 57 8 NJ 2317E TVP2 C3 CP C3 3 000 BLz 60 95 4 NJ 2320E M1A C3 CMA C3 2 400 BLz 60 61 105 4 NJ 2320E M1A C3 CMA C3 2 400 BLz 60...

Page 34: ...uter Grease Retainer 2 4 End Cover 2 5 Rotor Shaft Assy 1 6 O B Weight Assy 1 SET 7 Terminal Box Lid 1 8 Sealing Ring Terminal Box 1 8 Gasket Terminal Box 1 9 Grease Retaining Seal 2 10 Terminal Block...

Page 35: ...Page 34 WARNING NAMEPLATE PSN 2255...

Page 36: ...Page 35 EXAMPLE OF STANDARD VIBRATOR NAME PLATE Lz24 80...

Page 37: ...Page 36 EXAMPLE OF STANDARD VIBRATOR NAME PLATE Lz03 22...

Page 38: ...ole 72 0 24 2 Pole 73 8 75 4 Pole 86 8 4 Pole 66 2 6 Pole 85 6 6 Pole 60 8 8 Pole 82 0 25 2 Pole 67 9 80 6 Pole 90 0 4 Pole 61 9 8 Pole 90 0 6 Pole 62 8 Notes Noise levels measured with CEL573 sound l...

Page 39: ...Check a That vibrator fixing bolts are correctly tightened and there is no damage to end covers preventing weights rotating b Bearings are not partially seized or over greased c Out of balance weight...

Page 40: ...y requirements have been observed 1 1 1 1 1 2 1 1 3 1 1 5 1 3 1 1 3 2 1 3 3 1 3 4 1 3 7 1 3 8 1 3 9 1 4 1 1 5 1 1 5 2 1 5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 Huw Willia...

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