Inverter Fusion FUSION 151 HF Instruction Manual Download Page 12 | Manualshive

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Inverter Fusion FUSION 151 HF Instruction Manual Download Page 12

REMOTE CONTROL CONNECTION

FIVE WIRE REMOTE CONTROL CONNECTION

For 5-wire remote control connection, the remote control receptacle (F13) is installed as

detailed.

Any 5-wire remote control device should be connected as follows:

TIG Torch Switch

Remote Potentiometer

current increase —

>Ŷ

Pin 1...Trigger Switch

Pin 2...Trigger Switch

Pin 3...Not Used

Pin 4...Pot Start (Bottom)

Pin 5...Pot Wiper

Pin 6...Pot End (Top)

Pin 7...Ground

The remote source for the control is ratio

metric.

Any potentiometer with a value between

1K & 10K Ohms can be used for the

control.

THREE WIRE REMOTE CONTROL CONNECTION

For 3-wire remote control connection, the remote control receptacle (F12) is installed as

detailed.

Any 3-wire remote control device should be connected as follows:

TIG Torch

Switch

Remote

Potentiometer

current Increase —

>

Pin 1...Pot End (Top) & Pot Wiper

Pin 2...Trigger Switch & Pot Start (Bottom)

Pin 3...Not Used

Pin 4...Not Used

Pin 5...Not Used

Pin 6...Trigger Switch

Pin 7...Ground

For 3-wire remote control connection a

potentiometer value of 10K Ohms must be

used.

9

9

24pp A5 Instruction Manual.indd 12

28/9/06 3:33:12 pm

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Summary of Contents for FUSION 151 HF

Page 1: ...operation and safe working practices for arc welding we recommend that you read the HSE Booklet HSG204 Health Safety in Arc Welding Do not attempt to install or operate this equipment until you have...

Page 2: ...24pp A5 Instruction Manual indd 2 28 9 06 3 33 09 pm...

Page 3: ...DING GUIDE 12 TIG WELDING GUIDE 13 INSULATION PAT TESTING 14 15 WARRANTY INSTRUCTION 16 17 CARE MAINTENANCE 18 TROUBLESHOOTING GUIDE 19 NOTICE Failure to adhere to the advice and instruction given in...

Page 4: ...er is isolated before making any primary connections 1 Ensure that an adequate mains power supply is available with a correct fuse rating to supply the machine at the duty cycle the operator requires...

Page 5: ...NOTE The equipment is supplied as standard with a 5 wire remote control receptacle for torch switching and current control A 3 wire remote control option is available upon request It is not possible...

Page 6: ...No 000080 Electrode Holder Fitted With 3 Metre Power Cable 35mm Male Dix Plug P No 000079 Earth Clamp Fitted With 3 Metre Power Cable 35mm Male Dix Plug SPECIFICATIONS Fusion 151 HF Fusion 151 PHF Fu...

Page 7: ...REMOTE CURRENT is displayed in the window F9 Rotate control knob F1 in an anti clockwise direction until the text in window F9 reads PANEL CONTROL 7 Using the correct safety equipment to protect the b...

Page 8: ...int and display TIG MODE At any time during the menu set up the display can be signalled to return to the datum point by pressing and releasing the torch on off switch The selection control knob can b...

Page 9: ...d in the window F9 Rotate control knob F1 in an anticlockwise direction so that the text in window F9 reads PANEL CONTROL 20 It is not necessary to adjust the welding sequence menu parameters in the o...

Page 10: ...nect the remote current control device to be used into the receptacle F12 F13 and complete the set up and operational instructions as detailed for HF TIG Welding Set Up in paragraphs 1 through to 18 2...

Page 11: ...text SPOT TIME is displayed in window F9 Rotate control knob F1 to select the required spot weld time 8 Rotate the control knob F8 clockwise until the text DOWN SLOPE TIME is displayed in window F9 R...

Page 12: ...l is ratio metric Any potentiometer with a value between 1K 10K Ohms can be used for the control THREE WIRE REMOTE CONTROL CONNECTION For 3 wire remote control connection the remote control receptacle...

Page 13: ...rent Allows the welding current to be gently increased in the weld puddle Pulse Mode Selection If turned to minimum the pulse is switched off If a current level is selected the machine will pulse betw...

Page 14: ...to start and end the welding sequence When the torch switch is depressed the weld sequence will begin When the switch is released the weld sequence will be signalled to end 4 Touch Torch Control Sign...

Page 15: ...etal freezes and this should be kept as uniform in width as possible 12 12 MMA STICK WELDINGGUIDE The following notes are aimed at providing the operator with a basic overview of MMA welding technique...

Page 16: ...and chemical process industries There is no flux used in the TIG welding process so the finished weld requires the minimum of cleaning afterwards Wide ranges of gas shrouds are available that allow ac...

Page 17: ...nt has not been subjected to conditions for which it is not suitable eg it is wet or excessively contaminated f There is no damage to the external casing of the equipment or there are no loose parts o...

Page 18: ...not rely on a protective earth connection to the welding circuit for electrical safety There are no exposed conductive parts on the Marvel welders that are directly connected to earth WARNING The weld...

Page 19: ...re could invalidate or delay the completion of any warranty work Improper use abuse or any attempt to repair the product by an unauthorised third party will invalidate any warranty claim Any parts or...

Page 20: ...er Fusion Limited and shall be one of the following Repair Replacement Where authorised by Inverter Fusion Limited the reasonable cost of a repair carried out by a third party Payment for or a credit...

Page 21: ...cable has occurred Check the machine outer casings for any sign of cracking or breakage Inspect welding and work return leads for any breakdown in insulation Ensure connection plugs welding torch ele...

Page 22: ...t level is correct for the application Select an alternative electrode Erratic Or Uncontrollable Welding Arc Faulty welding torch or bad earth returns work lead connection Check that the correct sized...

Page 23: ...24pp A5 Instruction Manual indd 23 28 9 06 3 33 18 pm...

Page 24: ...Limited products please contact us at the address provided below Inverter Fusion Limited Heathpark Way Heathpark Industrial Estate Honiton Devon EX14 1BB England Tel 0 1404 549791 Fax 0 1404 46718 Em...

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