Inverter Fusion FUSION 151 HF Instruction Manual Download Page 10

TIG WELDING FUNCTION & OPERATION

5. 

LIFT TIG WELDING SET UP (Panel Control)

(1) 

To  use  the  machine  for  LIFT  TIG  applications  follow  the  instruction  as  described  and 

detailed for' HF TIG Welding Set Up' in paragraphs (1) through to (8) 

(2) 

Rotate  the  control  knob  (F8)  clockwise  until  the  text  'HF  START  is  displayed  in  window 

(F9). Rotate control knob (F1) anticlockwise to switch the HF start off. When the HF start is 

switched off the LED 4 will not be illuminated. The machine will now operate in a Lift TIG 

mode and no HF will be present at the start of the welding sequence. 

(3) 

Continue to complete the program sequence set up as described for 'HF TIG Welding Set 

Up' In section 4 paragraphs (10) through to (21) 

(4) 

Using  the  correct  safety  equipment  to  protect  the  body  and  the  eyes,  rest  the  torch  gas 

shroud on the work piece at an angle of 45 degrees to the work piece. Depress the torch 

switch, this will start the shielding gas to flow, still resting the torch gas shield on the work 

piece, rotate the torch forward until the tungsten electrode touches the work piece, then lift 

gently  away  approximately  4mm.  This  will  cause  the  arc  to  establish  and  the  welding 

application  can  be  commenced.  The  method  of  starting  the  arc  in  the  Lift  TIG  mode 

requires  that  the  electrode  is  made  to  momentary  make  contact  with  the  work  piece, 

practice will provide the individual operator with the best method of completing this task. 

(5) 

Complete the welding application and set up procedure as detailed in 'HF TIG Welding Set 

Up' in paragraphs (23) through to (26). 

6. 

TIG WELDING SET UP (Remote Current Control)

(1) 

Connect  the  remote  current  control  device  to  be  used  into  the  receptacle  (F12/F13)  and 

complete the set up and operational instructions as detailed for HF TIG Welding Set-Up in 

paragraphs (1) through to (18). 

(2) 

Rotate control knob (F8) clockwise until the text 'REMOTE CURRENT' is displayed in the 

window  (F9).  Rotate  control  knob  (F1)  in  either  direction  so  that  the  text  in  window  (F9) 

reads 'FOOT CONTROL' or TORCH CONTROL' 

(3) 

Complete the welding application and set up procedure as detailed in 'HF TIG Welding Set 

Up' in paragraphs (20) through to (26). 

(4) 

If 'FOOT CONTROL' is selected the machine will switch on and off when the foot switch is 

depressed  and  released.  The  welding  output  current  will  increase  and  decrease  as  the 

footswitch regulation is varied. Full depression of the footswitch will allow up to 99% of the 

welding  current  value  as  selected  on  the  (F2)  display  meter.  If  the  'FOOT  CONTROL' 

option is selected then Start Current, Up-Slope Time, Down-Slope Time and Crater Current 

settings in the LCD window menu are disabled. The operator will have full control of all the 

functions via the remote control foot pedal device. 

(5) 

If  TORCH  CONTROL'  is  selected  this  will  allow  the  main  welding  output  current  to  be 

controlled from a remote current adjustment control device. The welding output current will 

increase  and  decrease  as  the  remote  regulation  is  varied  and  will  allow  variation  of  the 

welding output current value as selected on the (F2) display meter. The machine welding 

sequence will be switched On & Off as detailed in HF TIG Welding Set Up paragraph (18). 

When a remote current device is adjusted, the output current as selected will be displayed 

in the (F2) meter. All other available LCD menu options will be fully functional. 

7

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24pp A5 Instruction Manual.indd   10

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Summary of Contents for FUSION 151 HF

Page 1: ...operation and safe working practices for arc welding we recommend that you read the HSE Booklet HSG204 Health Safety in Arc Welding Do not attempt to install or operate this equipment until you have...

Page 2: ...24pp A5 Instruction Manual indd 2 28 9 06 3 33 09 pm...

Page 3: ...DING GUIDE 12 TIG WELDING GUIDE 13 INSULATION PAT TESTING 14 15 WARRANTY INSTRUCTION 16 17 CARE MAINTENANCE 18 TROUBLESHOOTING GUIDE 19 NOTICE Failure to adhere to the advice and instruction given in...

Page 4: ...er is isolated before making any primary connections 1 Ensure that an adequate mains power supply is available with a correct fuse rating to supply the machine at the duty cycle the operator requires...

Page 5: ...NOTE The equipment is supplied as standard with a 5 wire remote control receptacle for torch switching and current control A 3 wire remote control option is available upon request It is not possible...

Page 6: ...No 000080 Electrode Holder Fitted With 3 Metre Power Cable 35mm Male Dix Plug P No 000079 Earth Clamp Fitted With 3 Metre Power Cable 35mm Male Dix Plug SPECIFICATIONS Fusion 151 HF Fusion 151 PHF Fu...

Page 7: ...REMOTE CURRENT is displayed in the window F9 Rotate control knob F1 in an anti clockwise direction until the text in window F9 reads PANEL CONTROL 7 Using the correct safety equipment to protect the b...

Page 8: ...int and display TIG MODE At any time during the menu set up the display can be signalled to return to the datum point by pressing and releasing the torch on off switch The selection control knob can b...

Page 9: ...d in the window F9 Rotate control knob F1 in an anticlockwise direction so that the text in window F9 reads PANEL CONTROL 20 It is not necessary to adjust the welding sequence menu parameters in the o...

Page 10: ...nect the remote current control device to be used into the receptacle F12 F13 and complete the set up and operational instructions as detailed for HF TIG Welding Set Up in paragraphs 1 through to 18 2...

Page 11: ...text SPOT TIME is displayed in window F9 Rotate control knob F1 to select the required spot weld time 8 Rotate the control knob F8 clockwise until the text DOWN SLOPE TIME is displayed in window F9 R...

Page 12: ...l is ratio metric Any potentiometer with a value between 1K 10K Ohms can be used for the control THREE WIRE REMOTE CONTROL CONNECTION For 3 wire remote control connection the remote control receptacle...

Page 13: ...rent Allows the welding current to be gently increased in the weld puddle Pulse Mode Selection If turned to minimum the pulse is switched off If a current level is selected the machine will pulse betw...

Page 14: ...to start and end the welding sequence When the torch switch is depressed the weld sequence will begin When the switch is released the weld sequence will be signalled to end 4 Touch Torch Control Sign...

Page 15: ...etal freezes and this should be kept as uniform in width as possible 12 12 MMA STICK WELDINGGUIDE The following notes are aimed at providing the operator with a basic overview of MMA welding technique...

Page 16: ...and chemical process industries There is no flux used in the TIG welding process so the finished weld requires the minimum of cleaning afterwards Wide ranges of gas shrouds are available that allow ac...

Page 17: ...nt has not been subjected to conditions for which it is not suitable eg it is wet or excessively contaminated f There is no damage to the external casing of the equipment or there are no loose parts o...

Page 18: ...not rely on a protective earth connection to the welding circuit for electrical safety There are no exposed conductive parts on the Marvel welders that are directly connected to earth WARNING The weld...

Page 19: ...re could invalidate or delay the completion of any warranty work Improper use abuse or any attempt to repair the product by an unauthorised third party will invalidate any warranty claim Any parts or...

Page 20: ...er Fusion Limited and shall be one of the following Repair Replacement Where authorised by Inverter Fusion Limited the reasonable cost of a repair carried out by a third party Payment for or a credit...

Page 21: ...cable has occurred Check the machine outer casings for any sign of cracking or breakage Inspect welding and work return leads for any breakdown in insulation Ensure connection plugs welding torch ele...

Page 22: ...t level is correct for the application Select an alternative electrode Erratic Or Uncontrollable Welding Arc Faulty welding torch or bad earth returns work lead connection Check that the correct sized...

Page 23: ...24pp A5 Instruction Manual indd 23 28 9 06 3 33 18 pm...

Page 24: ...Limited products please contact us at the address provided below Inverter Fusion Limited Heathpark Way Heathpark Industrial Estate Honiton Devon EX14 1BB England Tel 0 1404 549791 Fax 0 1404 46718 Em...

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