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AC Variable Speed Drive

0.75kW – 250kW / 1HP – 350HP
200 – 480 Volt 1 & 3 Phase

Advanced User Guide

Revision 2.00

Summary of Contents for optidrive cp2

Page 1: ...AC Variable Speed Drive 0 75kW 250kW 1HP 350HP 200 480 Volt 1 3 Phase Advanced User Guide Revision 2 00...

Page 2: ...Thresholds 2 00 Updated to reflect V2 00 firmware enhancements This user guide is intended to provide technical information and explanation of the operation and parameters of the Optidrive P2 product...

Page 3: ...38 4 5 Drive Status Word Definition 38 4 6 Parameter Access Overview 38 4 7 Parameter Access Tables 40 5 Diagnostic and Fault Messages 58 6 Rated Temperatures and De rating curves 59 6 1 Thermal Manag...

Page 4: ...ad Only Group 1 P1 01 to P1 14 Quick Start Menu Basic Read Write Group 2 P2 01 to P2 40 Extended Parameters Extended Read Write Group 3 P3 01 to P3 12 PID Controller Extended Read Write Group 4 P4 01...

Page 5: ...d in this mode 3 Coast to Stop Brake Chopper Enabled When the enable signal is removed the drive output is immediately disabled and the motor will coast freewheel to stop If the load can continue to r...

Page 6: ...n the forward and reverse directions using an external or remote Keypad Pressing the keypad START button toggles between forward and reverse 3 PID Control The output frequency is controlled by the int...

Page 7: ...requency within the defined band If the frequency reference applied to the drive is within the band the Optidrive output frequency will remain at the upper or lower limit of the band P2 11 Analog Outp...

Page 8: ...14 and 15 will be closed together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed...

Page 9: ...14 PID Error Limit Logic 1 when the PID Error exceeds the adjustable threshold P2 19 Adjustable Threshold 1 Upper Limit Analog Output 2 Relay Output 2 P2 20 200 0 100 0 P2 20 Adjustable Threshold 1 Lo...

Page 10: ...l trip and show the fault code if the signal level falls below 3mA 4 to 20mA Signal In the event that the signal falls below 3mA the Optidrive will ramp operate at Preset Speed 4 20 to 4mA Signal the...

Page 11: ...Start Where the Optidrive is configured for multiple speed references typically Hand Auto control or Local Remote control when switched to keypad mode by a digital input the drive will continue to op...

Page 12: ...m the PID Controller is added to the speed reference applied to the Analog Input 1 P3 10 PID Feedback Signal Source Select 0 5 0 0 Analog Input 2 1 Analog Input 1 2 Motor Current The feedback value is...

Page 13: ...to operate prior to starting the autotune The autotune does not require the load to be removed from the motor however the motor brake should be released providing it is safe to do so P4 03 Vector Spee...

Page 14: ...when using this feature P4 11 V F Characteristic Adjustment Voltage 0 0 100 0 0 0 Entered as a percentage of P1 07 Used in conjunction with parameter P4 10 P4 12 Motor Thermal Memory Retention 0 1 0 0...

Page 15: ...h process data word transferred from the drive to the network master during cyclic communication 0 Output Torque 0 to 2000 0 to 200 0 1 Output Power Output power in kW to two decimal places e g 400 4...

Page 16: ...er for this option to be used P9 38 must be set to 1 and the PID User setpoint must not be utilised within any Function Block Code 2 User register 3 The value received by the drive in PDI 3 is transfe...

Page 17: ...nnected encoder This value has to be set correctly to guarantee proper operation of the drive when Encoder feedback mode is enabled P6 05 1 Improper setting of this parameter could cause the loss of c...

Page 18: ...n is activated P6 19 Brake Resistor Resistance Value See Below 200 See Below Ohms Sets the brake resistor value in Ohms This value is used for the brake resistor thermal protection P6 20 Brake Resisto...

Page 19: ...voltage exceeds the preset limit A higher value may cause a significant distortion in the motor current which may cause an aggressive rough motor behaviour P7 10 System Inertia Constant 0 600 10 Syst...

Page 20: ...r a feedback encoder 0 Disabled 1 Enabled During Magnetizing Period 2 Enabled During Low Speed Operation 3 Enabled During Magnetizing Period and Low Speed Operation P7 17 PM Motor Signal Injection Lev...

Page 21: ...on Ramp 4 3 0 0 P1 01 0 0 Hz Defines the speed boundary at which the Deceleration Ramp changes from Ramp 4 to Ramp 3 P8 09 Deceleration Ramp 3 0 00 See Below 5 0 s Sets the ramp rate for Deceleration...

Page 22: ...s which either enable or disable the function depending on their state Parameters defined as logic sources have the following range of possible settings No Drive LED Display Drive OLED Display Functio...

Page 23: ...le the Run Forward or Run Reverse commands are applied from external sources e g Fieldbus control signals or a Function Block Program Logic 1 Drive operation is allowed Logic 0 Drive stops using decel...

Page 24: ...tpoint source the operation is effective immediately and does not require the drive to stop and restart P9 18 Speed Reference Select Bit 0 Logic Source P9 19 Speed Reference Select Bit 1 Logic Source...

Page 25: ...speed limit switch Once enabled if the input signal source is logic 0 and the speed reference is less than 0 the drive will Fast Stop P9 33 Analog Output 1 Data Source Enable 0 1 0 0 Analog Output 1 F...

Page 26: ...Bus Voltage This parameter is used by the Optidrive for various internal protection and monitoring functions P0 17 Motor Stator Resistance Rs Ohms Displays the measured motor stator resistance provid...

Page 27: ...nance information P0 36 DC Bus Voltage Log 256ms Volts P0 37 DC Bus Voltage Ripple Log 20ms Volts P0 38 Heatsink Temperature Log 30s C P0 39 Ambient Temperature Log 30s C P0 40 Motor Current Log 256ms...

Page 28: ...ck Program P0 67 Fieldbus Torque Reference Displays the value of the torque reference received via a connected fieldbus interface if one is present The value shown is the internal value and does not d...

Page 29: ...RW Binary Data 31 User register 15 RAM RW Binary Data 123 Function Block Program Cycle Time R Data 32 User analog output 1 RW Data 124 Function Block Program ID R Data 33 User analog output 2 RW Data...

Page 30: ...ntrol Fieldbus Interface Fieldbus refers to the on board Modbus RTU connection via the built in RJ45 connection or the optional Fieldbus Plug in modules If no module is fitted the drive responds to th...

Page 31: ...rque OFF inputs Contacts must be closed to operate drive P1 13 9 P1 13 10 Open Closed Open Closed Stop Run Stop Run Forward Rotation Reverse Rotation Forward Rotation Reverse Rotation Preset Speed Ref...

Page 32: ...ate drive P1 13 17 P1 13 18 Open Closed Open Closed Stop Run Forward Stop Run Forward Stop Run Reverse Stop Run Reverse Preset Speed Reference Selected as follows Preset Speed Reference Selected as fo...

Page 33: ...ww invertekdrives com 33 0 P1 13 21 Open Closed N O Contact Start Forward N C Closed Contact Stop N O Contact Start Reverse Analog Input 1 Selected Speed Reference Preset Speed 1 Safe Torque OFF input...

Page 34: ...Minimum Maximum 0 75 1 8 kHz 4 kHz 32 kHz 1 5 2 8 kHz 4 kHz 32 kHz 2 2 3 8 kHz 4 kHz 32 kHz 4 5 8 kHz 4 kHz 32 kHz 5 5 7 5 8 kHz 4 kHz 24 kHz 7 5 10 8 kHz 4 kHz 24 kHz 11 15 8 kHz 4 kHz 16 kHz 15 20...

Page 35: ...75 100 0 5 15 0 90 125 0 5 15 0 400 Volt 3 Phase Input Models kW HP Default Maximum 0 75 1 2 5 30 0 1 5 2 2 5 30 0 2 2 3 2 5 30 0 4 5 2 5 30 0 5 5 7 5 2 0 20 0 7 5 10 1 5 20 0 11 15 1 5 20 0 15 20 1...

Page 36: ...p and Down keypad keys for 1s The display will show the present timer value in hours and minutes as xxhxx and can be adjusted if desired using the Up and Down keys Following setting of the desired tim...

Page 37: ...meters CAN bus On board RJ45 Yes Access to all Writable Parameters Profibus DP Optional OPT 2 PROFB IN Yes DPV 1 Access to all Writable Parameters Profinet IO Optional OPT 2 PFNET IN Yes Access to all...

Page 38: ...he Modbus RTU register number corresponding to each parameter value All values are holding registers All User Adjustable parameters Groups 1 to 9 are accessible by Modbus except those that would direc...

Page 39: ...ing on the operating mode of the drive some parameters cannot be changed whilst the drive is enabled for example The table gives the slot number and index required to access each parameter 4 6 4 Devic...

Page 40: ...U16 P1 06 R W 106 206Ah 0h 0 105 A2h 106 X A2h 106 X 206Ah 633 0 0 1 006Ah Energy optimiser 0 Disable 1 Enable WORD P1 07 R W 107 206Bh 0h 0 106 A2h 107 X A2h 107 X 206Bh 634 0 0 1 006Bh Motor rated...

Page 41: ...00 50 0Hz U16 P2 08 R W 208 20D0h 0h 0 207 A2h 208 X A2h 208 X 20D0h 735 0 0 1 00D0h Preset speed 8 0 to 30000 Limited by P1 01 Setting 3000 50 0Hz U16 P2 09 R W 209 20D1h 0h 0 208 A2h 209 X A2h 209 X...

Page 42: ...0 1 00DDh Display scaling factor 0 to 30000 1 0 001 U16 P2 22 R W 222 20DEh 0h 0 221 A2h 222 X A2h 222 X 20DEh 749 0 0 1 00DEh Display scaling source 0 Motor Speed 1 Motor Current 2 2 nd Analog input...

Page 43: ...A2h 235 X 20EBh 762 0 0 1 00EBh Analog input 2 offset 5000 to 5000 1 0 1 S16 P2 36 R W 236 20ECh 0h 0 235 A2h 236 X A2h 236 X 20ECh 763 0 0 1 00ECh Start mode select 0 Edge r 1 Auto 0 2 Auto 1 3 Auto...

Page 44: ...32h 833 0 0 1 0132h User PID digital reference 0 to 1000 1 0 1 U16 P3 07 R W 307 2133h 0h 1 51 A2h 307 X A2h 307 X 2133h 834 0 0 1 0133h User PID controller output high limit P3 08 to 1000 1 0 1 U16 P...

Page 45: ...R W 405 2195h 0h 1 149 A2h 405 X A2h 405 X 2195h 932 0 0 1 0195h Motor power factor 0 00 50 to 99 99 0 99 U16 P4 06 R W 406 2196h 0h 1 150 A2h 406 X A2h 406 X 2196h 933 0 0 1 0196h Torque Control ref...

Page 46: ...2 0 0 1 01F9h Comms loss timeout 0 0 1 5 0 1 0 1s U16 P5 06 R W 506 21FAh 0h 1 250 A2h 506 X A2h 506 X 21FAh 1033 0 0 1 01FAh Communications loss action 0 Trip 1 Ramp to Stop then trip 2 Ramp to stop...

Page 47: ...ay 0 to 50 1 0 1s U16 P6 14 R W 614 2266h 0h 2 103 A2h 614 X A2h 614 X 2266h 1141 0 0 1 0266h Hoist mode brake apply delay 0 to 50 1 0 1s U16 P6 15 R W 615 2267h 0h 2 104 A2h 615 X A2h 615 X 2267h 114...

Page 48: ...hanced generator control 0 Disable 1 Enable WORD P7 08 R W 708 22C4h 0h 2 197 A2h 708 X A2h 708 X 22C4h 1235 0 0 1 02C4h Parameter adaptation 0 Disable 1 Enable WORD P7 09 R W 709 22C5h 0h 2 198 A2h 7...

Page 49: ...Accel Ramp 4 0 to 60000 S2 S3 1 0 01s S4 S7 1 0 1s U16 P8 06 R W 806 2326h 0h 3 40 A2h 806 X A2h 806 X 2326h 1333 0 0 1 0326h Speed boundary Accel ramp 3 4 0 to 30000 Limited by P1 01 Setting 3000 50...

Page 50: ...7 8 Digital Input 8 9 Analog Output 1 10 Analog Output 2 11 Digital Output 1 12 Digital Output 2 13 Digital Output 3 14 Digital Output 4 15 Digital Output 5 16 ON 17 User Register 1 18 User Register 2...

Page 51: ...3 147 A2h 913 X A2h 913 X 2391h 1440 0 0 1 0391h Speed Source 4 U16 P9 14 R W 914 2392h 0h 3 148 A2h 914 X A2h 914 X 2392h 1441 0 0 1 0392h Speed Source 5 U16 P9 15 R W 915 2393h 0h 3 149 A2h 915 X A2...

Page 52: ...3A3h Speed Limit Reverse Source U16 P9 33 R W 933 23A5h 0h 3 167 A2h 933 X A2h 933 X 23A5h 1460 0 0 1 03A5h Analog Output 1 Control 0 P2 11 1 User Defined Digital 2 User Defined Analog U16 P9 34 R W 9...

Page 53: ...A2h 1078 X A2h 1078 X 2436h 1605 0 0 1 0436h 4096 100 0 U16 P0 09 PID Feedback R 4 58 A2h 1079 X A2h 1079 X 2437h 1606 0 0 1 0437h 4096 100 0 U16 P0 10 PID Output R 4 59 A2h 1080 X A2h 1080 X 2438h 16...

Page 54: ...Open Index CAN Open Sub Index Profibus DP DeviceNet EtherNet IP EtherCAT Modbus TCP Profinet IO Scaling Type P0 71 Anybus Module ID R 4 76 A2h 1097 X A2h 1097 X 2449h 1624 0 0 1 0449h P0 72 Room Cont...

Page 55: ...Reference R 4 49 A2h 1070 X A2h 1070 X 242Eh 1597 0 0 1 042Eh Frequency Input Speed Ref R 4 50 A2h 1071 X A2h 1071 X 242Fh 1598 0 0 1 042Fh Master Torque Reference Q12 R 4 53 A2h 1074 X A2h 1074 X 243...

Page 56: ...2413h 1570 0 0 1 0413h User Torque Reference R W 78 4 23 A2h 1044 X A2h 1044 X 2414h 1571 0 0 1 0414h User Display Ctrl R W 4 28 A2h 1049 X A2h 1049 X 2419h 1576 0 0 1 0419h User Display Value R W 4 2...

Page 57: ...anced User Guide Revision 2 00 4 7 13 Process Data Address ADI No Length R W Profibus DP DeviceNet EtherNet IP EtherCAT Modbus TCP Profinet IO 1 Process Input Data 8 W PDI 0 PDI 0 PDI 0 PDI 0 0 3 PDI...

Page 58: ...ved h O I 15 Instantaneous over current on drive output SC F06 55 Reserved th Flt 16 Faulty thermistor on heatsink SC F07 56 Reserved dAtA F 17 Internal memory fault IO SC F08 57 Reserved 4 20 F 18 4...

Page 59: ...Supply Voltage Effective Switching Frequency Where Supported Temperature Limit for Switching Frequency Redcution Temperature Limit for Over Temperature Trip 230 400 32kHz 70 C 80 C 24kHz 75 C 83 C 16...

Page 60: ...0 4 0 6 0 8 0 10 0 12 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 2 220V 2 2kW IP20 Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz 0 0 2 0 4 0 6 0...

Page 61: ...10 0 12 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 2 220V 2 2kW IP66 Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz 0 0 2 0 4 0 6 0 8 0 10 0 12 0...

Page 62: ...4 0 5 0 6 0 7 0 8 0 9 0 10 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 2 400V 4kW IP20 Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz 0 0 1 0 2 0...

Page 63: ...0 8 0 9 0 10 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 2 400V 4kW IP66 Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz 0 0 1 0 2 0 3 0 4 0 5 0 6...

Page 64: ...24A Output IP20 0 0 5 0 10 0 15 0 20 0 25 0 30 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 3 400V 11kW Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 0 0 5 0...

Page 65: ...12 0 14 0 16 0 18 0 20 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 3 400V 7 5kW Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 0 0 2 0 4 0 6 0 8 0 10 0...

Page 66: ...0 20 0 25 0 30 0 35 0 40 0 45 0 50 0 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 4 400V 22kW Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 0 0 5 0 10 0...

Page 67: ...t IP55 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 5 400V 37kW IP55 Drive De rating Without Thermal Managment 4kHz 8kHz 12kHz 16kHz 24kHz 0 10 20 30 40...

Page 68: ...180A Output IP55 0 20 40 60 80 100 120 140 160 180 200 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 6 400V 90kW Drive IP55 De rating Without Thermal Managment 4kHz 8kHz 0 20 40...

Page 69: ...A 240A 302A Output IP55 0 50 100 150 200 250 300 350 0 10 20 30 40 50 Output Curremt A Ambient Temperature C ODP 2 Size 7 400V 160kW Drive IP55 De rating Without Thermal Managment 4kHz 8kHz 0 50 100 1...

Page 70: ...00 3 2004 A1 2012 The test techniques used are as defined in EN 61000 4 4 2004 Test points Test Method Level Control Terminals Capacitive clamp 1kV at 5kHz Motor Power Terminals Capacitive clamp 2kV a...

Page 71: ...0 of rated current for 60 seconds repeat cycle every 10 minutes 200 4 seconds 8 2 Input Output Current Ratings 8 2 1 230V Input Frame Size Supply Voltage Power Rating kW Input Current A iTHD AC Line C...

Page 72: ...99 1 OPT 2 L3050 20 41 5 37 46 5 400V 3ph 30 66 1 84 8 OPT 2 L3090 20 56 3 43 6 61 37 77 3 88 8 OPT 2 L3090 20 65 4 39 4 72 6 400V 3ph 45 102 7 93 8 OPT 2 L3090 20 91 6 64 5 90 55 126 4 88 8 OPT 2 L3...

Page 73: ...wer Rating kW Input Current A iTHD AC Line Choke Input Current A iTHD Output Current A 2 575V 3ph 0 75 3 4 N A N A N A N A 2 1 1 5 4 2 N A N A N A N A 3 1 2 2 4 9 N A N A N A N A 4 1 4 0 8 6 N A N A N...

Page 74: ...230 8 400 10 40 600 3 230 8 400 11 50 600 4 230 11 400 16 7 60 600 5 230 400 19 8 70 600 6 230 400 31 1 96 600 7 230 400 38 5 105 8 400 8 4 DC Bus Discharge Time DC Bus discharge times are based on ma...

Page 75: ...e 1 5m 2 5mm 2 Type YY Frame Size Typical Supply Conditions Maximum Supply Conditions Supply Voltage ITouch mA Supply Voltage ITouch mA 2 1ph 230V 50Hz 2 49 1ph 240V 10 60Hz 3 28 3ph 230V 50Hz 1 73 3p...

Page 76: ...Range Current 0 20mA 4 20mA 20mA max input current Voltage 10 10V Analog Input 1 Only 0 10V 0 5V 0 24V 30V max input Resolution Analog Input 1 12 bit sign 16ms response time bipolar Analog Input 2 12...

Page 77: ...01 g 2 Hz ASD from 5 20Hz 3dB octave from 20 to 200Hz Duration 30 minutes in each of 3 mutually perpendicular axes Sinusoidal vibration test Testing in each of three mutually perpendicular axes in tur...

Page 78: ...umulator value reduces towards zero The time required depends on the actual load current as explained further below Motor Current 100 P1 08 The accumulator value remains static Motor Current 100 P1 08...

Page 79: ...48A 18 5 100A 148A 22 110A 148A 30 120A 148A 5 230 15 180A 258A 18 5 180A 258A 400 30 180A 258A 37 180A 258A 600 37 180A 258A 45 180A 258A 6 230 22 225A 258A 30 320A 381A 37 425A 516A 45 450A 516A 400...

Page 80: ...Optidrive P2 Advanced User Guide Revision 1 20 80 www invertekdrives com General Technical and Performance Data 8...

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