Lenze 51AE222B Mounting And Switch-On Instructions Download Page 1

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Inverter

i510 frequency inverter
0.25 kW ... 15 kW

0.33 hp ... 20 hp

Single-phase mains connection 230/240 V

Three-phase mains connection 230/240 V

Three-phase mains connection 400 V

Three-phase mains connection 480 V

Mounting and switch-on instructions EN

Summary of Contents for 51AE222B

Page 1: ...inverter 0 25 kW 15 kW 0 33 hp 20 hp Single phase mains connection 230 240 V Three phase mains connection 230 240 V Three phase mains connection 400 V Three phase mains connection 480 V Mounting and s...

Page 2: ......

Page 3: ...s 7 Safety instructions 8 Basic safety instructions 8 Application as directed 9 Foreseeable misuse 9 Residual hazards 10 Product information 12 Features 12 Identification of the products 15 Mechanical...

Page 4: ...uty 41 Connection diagrams 41 Terminal data 41 Fusing data 41 3 phase mains connection 400 V 42 Connection diagrams 42 Terminal data 43 Fusing data 44 3 phase mains connection 400 V Light Duty 44 Conn...

Page 5: ...phase mains connection 230 240 V 56 Rated data 56 3 phase mains connection 230 240 V 58 Rated data 58 3 phase mains connection 230 240 V Light Duty 59 Rated data 59 3 phase mains connection 400 V 60 R...

Page 6: ...ion and device properties of the product More information For certain tasks information is available in other media Medium Contents topics Engineering Tools For commissioning AKB articles Additional t...

Page 7: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 8: ...ated without required covers Connect disconnect all pluggable terminals only in de energized condition Only remove the product from the installation in the de energized state Personnel Only qualified...

Page 9: ...he protection requirements of 2014 35 EU Low Voltage Directive The product is not a machine in terms of 2006 42 EC Machinery Directive With the exception of all functional safety functions Commissioni...

Page 10: ...pplied to the power terminals After mains disconnection the power terminals will still carry the hazardous electrical voltage for the time given next to the symbol Electrostatic sensitive devices Befo...

Page 11: ...tions For this purpose use additional components Switch contactors in the motor cable only if the controller is inhibited Switching while the inverter is enabled is only permissible if no monitoring f...

Page 12: ...ection Relay output Network Option Internal interface Control terminals Basic I O Shielding of control connections IT screw IT screw from 0 55 kW Inverter status s LED Motor connection Diagnostic modu...

Page 13: ...s Diagnostic module Memory module Motor connection Inverter status LEDs Network shield connection Option IT screw Shielding of control connections Control terminals Basic I O Internal interface Networ...

Page 14: ...LEDs Diagnostic module Memory module Motor connection Inverter status LEDs Network shield connection Option IT screw Shielding of control connections Control terminals Basic I O Internal interface Net...

Page 15: ...s voltage and connection type 1 N PE AC 230 240 V B 1 N PE AC 230 240 V 2 N PE AC 230 240 V D 3 PE AC 230 240 V C 3 PE AC 400 V 3 PE AC 480 V F Motor connections Single axis 1 Integrated functional sa...

Page 16: ...sts of a power unit series no I5D in combination with a control unit series no I5C only Marquage UL Conception modulaire Le syst me d entra nement complet comprend un module d alimentation de s rie I5...

Page 17: ...4 kW optional accessories 3 4 Nm 30 lb in M5 Together with the inverter the shield connection sheet is screwed onto the mounting plate Installation of shield connection sheet for motor cable 5 5 kW op...

Page 18: ...Nm 17 7 lb in TX20 1 2 3 1 2 3 Dimensions The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes They do not consider the bend radiuse...

Page 19: ...0 25 kW 0 37 kW The dimensions in mm apply to 0 25 kW I51AE125B I51AE125D 0 37 kW I51AE137B I51AE137D I51AE137F Weight 0 75 kg 0 75 kg 0 75 kg Mechanical installation Dimensions 19...

Page 20: ...0 33 hp 0 5 hp The dimensions in inch apply to 0 33 hp I51AE125B I51AE125D 0 5 hp I51AE137B I51AE137D I51AE137F Weight 1 7 lb 1 7 lb 1 7 lb Mechanical installation Dimensions 20...

Page 21: ...0 55 kW 0 75 kW The dimensions in mm apply to 0 55 kW I51AE155B I51AE155D I51AE155F 0 75 kW I51AE175B I51AE175D I51AE175F Weight 0 95 kg 0 95 kg 0 95 kg Mechanical installation Dimensions 21...

Page 22: ...0 75 hp 1 hp The dimensions in inch apply to 0 75 hp I51AE155B I51AE155D I51AE155F 1 hp I51AE175B I51AE175D I51AE175F Weight 2 1 lb 2 1 lb 2 1 lb Mechanical installation Dimensions 22...

Page 23: ...mm apply to 1 1 kW I51AE211B I51AE211D I51AE211F 1 5 kW I51AE215B I51AE215D I51AE215F 2 2 kW I51AE222B I51AE222D I51AE222F 3 kW I51BE230F 4 kW I51BE240F Weight 1 35 kg 1 35 kg 1 35 kg 1 35 kg Mechanic...

Page 24: ...ons in inch apply to 1 5 hp I51AE211B I51AE211D I51AE211F 2 hp I51AE215B I51AE215D I51AE215F 3 hp I51AE222B I51AE222D I51AE222F 4 hp I51BE230F 5 hp I51BE240F Weight 3 lb 3 lb 3 lb 3 lb Mechanical inst...

Page 25: ...3 kW 5 5 kW The dimensions in mm apply to 3 kW I51AE230F 4 kW I51AE240C I51AE240F 5 5 kW I51AE255C I51AE255F Weight 2 1 kg 2 3 kg Mechanical installation Dimensions 25...

Page 26: ...4 hp 7 5 hp The dimensions in inch apply to 4 hp I51AE230F 5 hp I51AE240C I51AE240F 7 5 hp I51AE255C I51AE255F Weight 4 6 lb 5 lb Mechanical installation Dimensions 26...

Page 27: ...7 5 kW 11 kW The dimensions in mm apply to 7 5 kW I51BE275F I51AE275F 11 kW I51BE311F I51AE311F Weight 3 7 kg 3 7 kg Mechanical installation Dimensions 27...

Page 28: ...10 hp 15 hp The dimensions in inch apply to 10 hp I51BE275F I51AE275F 15 hp I51BE311F I51AE311F Weight 8 lb 8 lb Mechanical installation Dimensions 28...

Page 29: ...10 mA DC Possible consequences Death or severe injuries when touching the device in the event of an error Implement the measures requested in EN 61800 5 1 or EN 60204 1 Especially Fixed installation...

Page 30: ...e grounded mounting plate with a surface as large as possible e g inverters and RFI filters Use central earthing points The example below shows the effective wiring A B C D E A Shield connection for c...

Page 31: ...ed in SCCR tables below Marquage UL Convient pour l utilisation sur une installation avec un groupe de moteurs ou sur un circuit capable de fournir au maximum une valeur de courant efficace sym trique...

Page 32: ...75 65 15 CC 65 15 0 042 1 48 230 V 1 ph 0 75 1 65 15 CC 65 15 0 042 1 48 230 V 1 ph 1 1 1 5 65 30 CC J T 65 30 0 042 1 48 230 V 1 ph 1 5 2 65 30 CC J T 65 30 0 042 1 48 230 V 1 ph 2 2 3 65 30 CC J T 6...

Page 33: ...5 100 40 230 V 1 ph 0 75 1 100 40 230 V 1 ph 1 1 1 5 100 40 230 V 1 ph 1 5 2 100 40 230 V 1 ph 2 2 3 100 40 230 V 1 3 ph 0 25 0 33 100 15 230 V 1 3 ph 0 37 0 5 100 15 230 V 1 3 ph 0 55 0 75 100 40 230...

Page 34: ...0 V 10 mA 10V GND AO1 24V X3 X105 U V W M 3 J J NC NO COM X9 AC 240 V 3 A F1 F3 Q1 X100 L1 L2 N 2 PE AC 170 V 264 V 45 Hz 65 Hz 2 PE AC 170 V 264 V 45 Hz 65 Hz F1 F2 Q1 X100 L1 L2 N X100 L1 L2 N F1 Q1...

Page 35: ...en Modbus Modbus CH TB CL TA CG COM 1k 10k 0 10 V S1 100 mA 24 V Basic I O GND 1 DO 4 4k 1 DI 4 4k 2 DI 4 4k 3 DI 4 4k 4 DI 4 4k 5 DI 1 AI 2 AI 10 V 10 mA 10V GND 1 AO 24V X3 X105 U V W M 3 J J NC NO...

Page 36: ...escription PE connection Connection PE screw Max cable cross section mm 6 Max cable cross section AWG 10 Stripping length mm 10 Stripping length in 0 4 Tightening torque Nm 2 Tightening torque lb in 1...

Page 37: ...Typ B I51AE137D 65 gG gL gRL 16 65 B C 16 30 Typ B I51AE155B 65 gG gL gRL 16 65 B C 16 30 Typ B I51AE155D 65 gG gL gRL 16 65 B C 16 30 Typ B I51AE175B 65 gG gL gRL 16 65 B C 16 30 Typ B I51AE175D 65...

Page 38: ...e conformity with EN 61800 3 is fulfilled CL TA CG COM CH TB X216 CANopen Modbus Modbus CH TB CL TA CG COM 1k 10k 0 10 V S1 100 mA 24 V Basic I O GND 1 DO 4 4k 1 DI 4 4k 2 DI 4 4k 3 DI 4 4k 4 DI 4 4k...

Page 39: ...is fulfilled CL TA CG COM CH TB X216 CANopen Modbus Modbus CH TB CL TA CG COM 1k 10k 0 10 V S1 100 mA 24 V Basic I O GND 1 DO 4 4k 1 DI 4 4k 2 DI 4 4k 3 DI 4 4k 4 DI 4 4k 5 DI 1 AI 2 AI 10 V 10 mA 10V...

Page 40: ...PE connection Connection PE screw Max cable cross section mm 6 Max cable cross section AWG 10 Stripping length mm 10 Stripping length in 0 4 Tightening torque Nm 2 Tightening torque lb in 18 Required...

Page 41: ...G gL gRL 32 65 B C 32 30 Typ B I51AE240C 65 gG gL gRL 40 65 B C 40 300 Typ B I51AE255C 65 gG gL gRL 40 65 B C 40 300 Typ B 3 phase mains connection 230 240 V Light Duty Connection diagrams See 3 phase...

Page 42: ...k 10k 0 10 V S1 100 mA 24 V Basic I O GND DO1 4 4k DI1 4 4k DI2 4 4k DI3 4 4k DI4 4 4k DI5 AI1 AI2 10 V 10 mA 10V GND AO1 24V X3 X105 U V W M 3 J J NC NO COM X9 AC 240 V 3 A X100 L1 L2 L3 F1 F3 Q1 3 N...

Page 43: ...ection PE screw Max cable cross section mm 6 16 Max cable cross section AWG 10 6 Stripping length mm 10 11 Stripping length in 0 4 0 4 Tightening torque Nm 2 3 4 Tightening torque lb in 18 30 Required...

Page 44: ...B C 40 300 Typ B I51AE311F 65 gG gL gRL 40 65 B C 40 300 Typ B I51BE311F 65 gG gL gRL 40 65 B C 40 300 Typ B 3 phase mains connection 400 V Light Duty Connection diagrams See 3 phase mains connection...

Page 45: ...k 10k 0 10 V S1 100 mA 24 V Basic I O GND DO1 4 4k DI1 4 4k DI2 4 4k DI3 4 4k DI4 4 4k DI5 AI1 AI2 10 V 10 mA 10V GND AO1 24V X3 X105 U V W M 3 J J NC NO COM X9 AC 240 V 3 A X100 L1 L2 L3 F1 F3 Q1 3 N...

Page 46: ...ection PE screw Max cable cross section mm 6 16 Max cable cross section AWG 10 6 Stripping length mm 10 11 Stripping length in 0 4 0 4 Tightening torque Nm 2 3 4 Tightening torque lb in 18 30 Required...

Page 47: ...B C 40 300 Typ B I51AE311F 65 gG gL gRL 40 65 B C 40 300 Typ B I51BE311F 65 gG gL gRL 40 65 B C 40 300 Typ B 3 phase mains connection 480 V Light Duty Connection diagrams See 3 phase mains connection...

Page 48: ...the IT system will be triggered Upstream an isolation transformer Before connection to an IT system be absolutely sure to remove the screws labeled with IT on the product I51AE125x I51AE137x I51AE155x...

Page 49: ...on description Control terminals Relay output Connection X3 X9 Connection type Non pluggable Pluggable Max cable cross section mm 1 5 1 5 Max cable cross section AWG 16 14 Stripping length mm 9 6 Stri...

Page 50: ...G COM CL TA CH TB Connection description CANopen Modbus Connection X216 Connection type Pluggable Max cable cross section mm 2 5 Max cable cross section AWG 12 Stripping length mm 10 Stripping length...

Page 51: ...X216 Connection type Pluggable Max cable cross section mm 2 5 Max cable cross section AWG 12 Stripping length mm 10 Stripping length in 0 39 Required tool Screwdriver 0 4 x 2 5 Basic network settings...

Page 52: ...d earth faults The motor circuit configuration star delta must be adapted to the inverter output voltage The motor must be connected in phase direction of rotation The emergency off function of the ov...

Page 53: ...ctivate frequency preset 1 20 Hz as speed setpoint X3 DI4 HIGH The drive rotates with 20 Hz 3 Optional Activate reversal a X3 DI3 HIGH The drive rotates at 20 Hz in the opposite direction b Deactivate...

Page 54: ...esistance Overvoltage category EN 61800 5 1 II 2000 m amsl III 0 2000 m amsl Insulation of control circuits EN 61800 5 1 Safe mains isolation double reinforced insulation Leakage current AC EN 61800 5...

Page 55: ...ed output current by 2 5 C Operation at a switching frequency of 8 or 16 kHz Above 40 C reduce rated output current by 2 5 C 3C3 For chemically active substances 3S2 For mechanically active substances...

Page 56: ...2 Mains voltage range 1 PE AC 170 V 264 V 45 Hz 65 Hz Output voltage 3 AC 0 230 240 V Rated mains current without mains choke A 4 5 7 7 6 10 14 3 16 7 with mains choke A 3 6 4 8 7 1 8 8 11 9 13 9 App...

Page 57: ...2 kHz A 9 6 4 kHz A 9 6 8 kHz A 9 6 16 kHz A 6 4 Power loss 2 kHz W 54 4 kHz W 60 8 kHz W 70 16 kHz W 78 Cyclic mains switching 3 times per minute Brake chopper Max output current Min brake resistance...

Page 58: ...64 V 45 Hz 65 Hz Output voltage 3 AC 0 230 240 V Rated mains current without mains choke A 2 6 3 9 4 8 6 4 7 8 9 5 13 6 20 6 28 8 with mains choke A 2 3 3 8 5 1 5 6 6 8 9 8 15 7 21 9 Apparent output p...

Page 59: ...ad characteristic Heavy Duty are reached Inverter I51AE 240C 255C Rated power Prated kW 5 5 7 5 Rated power Prated hp 7 5 10 Mains voltage range 3 PE AC 195 V 264 V 45 Hz 65 Hz Output voltage 3 AC 0 2...

Page 60: ...9 12 4 15 7 Apparent output power kVA 0 9 1 2 1 6 2 2 2 6 3 8 4 9 6 4 8 7 11 Rated output current 2 kHz A 1 8 2 4 3 2 3 9 5 6 7 3 9 5 13 16 5 4 kHz A 1 3 1 8 2 4 3 2 3 9 5 6 7 3 9 5 13 16 5 8 kHz A 1...

Page 61: ...A 16 5 23 5 4 kHz A 16 5 23 5 8 kHz A 16 5 23 5 16 kHz A 11 15 7 Power loss 2 kHz W 172 242 4 kHz W 185 260 8 kHz W 240 340 16 kHz W 238 337 Cyclic mains switching 3 times per minute Brake chopper Ma...

Page 62: ...3 PE AC 340 V 528 V 45 Hz 65 Hz Output voltage 3 AC 0 400 480 V Rated mains current without mains choke A 10 3 14 18 3 28 with mains choke A 8 2 11 14 5 22 27 1 Apparent output power kVA 5 9 8 10 5 1...

Page 63: ...4 4 5 8 7 5 10 3 13 1 Apparent output power kVA 0 9 1 2 1 6 2 2 2 6 3 8 4 9 6 4 8 7 11 Rated output current 2 kHz A 1 6 2 1 3 3 5 4 8 6 3 8 2 11 14 4 kHz A 1 1 1 6 2 1 3 3 5 4 8 6 3 8 2 11 14 8 kHz A...

Page 64: ...t 2 kHz A 14 21 4 kHz A 14 21 8 kHz A 14 21 16 kHz A 9 3 14 Power loss 2 kHz W 172 242 4 kHz W 185 260 8 kHz W 240 340 16 kHz W 238 337 Cyclic mains switching 3 times per minute Brake chopper Max outp...

Page 65: ...PE AC 340 V 528 V 45 Hz 65 Hz Output voltage 3 AC 0 400 480 V Rated mains current without mains choke A 8 6 11 2 15 3 22 with mains choke A 6 8 8 8 12 1 17 2 22 6 Apparent output power kVA 5 9 8 10 5...

Page 66: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and...

Page 67: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Stra e 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 06 2021 6 0...

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