InterTest iShot Weld-i HD 625 Instruction Manual Download Page 1

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Weld-

HD 625

InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832

Released 8-20-21

Summary of Contents for iShot Weld-i HD 625

Page 1: ...Weld iTM HD 625 InterTest Inc 303 Route 94 Columbia NJ 07832 Released 8 20 21...

Page 2: ...cautions 6 Cautionary Symbols and Symbol Terminology 6 Warnings 6 Disclaimers 7 Warranty 7 Copyrights and Rights of Portrait 8 Registered Trademark Information 8 System Components 9 Standard 9 Options...

Page 3: ...Serial Commands 24 Software Disclaimer 24 Communication Specifications 24 Communication Pin Out 25 QNHD Command List 25 Inquiries 29 Weld iTM HD 625 RS232 Commands 31 Specifications 31 Camera Head 31...

Page 4: ...32 1 908 496 8008 service intertest com www intertest com Released 8 20 21 More Image Quality 41 Capture Menu 41 Utility Menu 42 Save Preset 42 Load Preset 42 Diagnostics 43 PTZ Menu 43 Reset to Defau...

Page 5: ...troduction The iShot Weld iTM HD 625 Weld Camera Monitoring System by iShot Imaging combines a specially housed high definition color weld camera with air or water cooling capabilities to allow it to...

Page 6: ...er Service and Support Group IMPORTANT To ensure operator safety read and understand this manual before using the system To avoid injury read and understand the associated documentation of support com...

Page 7: ...function or non function resulting in indirect additional or consequential damage including but not limited to loss of expected income and suspension of business activities 3 Use not in compliance wit...

Page 8: ...ng the improper usage of this equipment or interpretation of test data derived from the use of this equipment InterTest Inc s responsibility and obligations in all cases are limited strictly to the re...

Page 9: ...est Customer Service and Support Group or reference the downloads portal under this product on www intertest com System Components Standard 1 CCU Camera Control Unit 2 Camera Weld iTM 625 Welding Came...

Page 10: ...ice intertest com www intertest com Released 8 20 21 Controls and connections Figure 1 Control Unit Connections Controls Front Figure 2 Power Connections Rear CCU ON OFF Remote Switch Note Main Remote...

Page 11: ...03 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 Figure 3 ON Off Controls Light Control Figure 4 Labeled Front of Camera CCU Note See Operation Men...

Page 12: ...d I 625HD Button Number Function Options Notes 1 Iris Filter On Off Up for On Down for Off 2 Arc On Off On Off Push Up Arc On Push Down Off 3 Preset Up Down Up for Preset 1 Down for Preset 2 4 Shutter...

Page 13: ...nstruction Admin Manual Page 13 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 Figure 6 Weld iTM 625 HD Connections Figure 7...

Page 14: ...aster response time is needed operate in 720p with Zoom On crop mode rather than Off scale mode Scale mode still reads the whole sensor array thus running as if in 1080p Settings changes will be saved...

Page 15: ...Menu Tree Menu tree home Image Quality Brightness 0 to 255 Default 128 Contrast 0 to 63 Default 16 Saturation 0 to 63 Default 31 Sharpness 0 to 31 Default 5 More continues to options on More Image Qua...

Page 16: ...efault 0 Return to Img Qual returns to previous page Image Quality Capture Setup Mirror No H V HV Default No Frame Rate Auto 1 to 30 Hz in 1080 Default Auto 1 to 60 Hz in 720 1 to 120 Hz in VGA Exp RO...

Page 17: ...ics Displays system diagnostics status Save Presets Allows current settings to be stored for later recall Load presets Allows previously stored settings to be restored Lens Correction For setting colo...

Page 18: ...Released 8 20 21 Ev Pv firmware revision loaded in CCU Allows up to 4 sets of camera settings to be stored for later recall and use Load Presets Allows recall and use of any of 4 previously store set...

Page 19: ...Tilt 180 in 720p Default Disabled 300 in 480 Set to defaults Confirm changes settings to the factory default settings and returns to Main Menu Return to Main Returns to top of Menu Tree Main Menu wit...

Page 20: ...er switch labeled Iris Filter Figure 10 To remove the filter push down Focus Loosen the camera retention screw using a 0 035 Hex Key while holding the camera cable This will help prevent the camera fr...

Page 21: ...knob to the CLOCKWISE will increase intensity while twisting the knob to the COUNTER CLOCKWISE will decrease the intensity MAIN REMOTE Switch Rear Panel Main The front panel light control knob shown b...

Page 22: ...ent functions have 18 total steps as seen in the following table The shutter value can be set to any value between 1 1 to 1 20000 using the direct command If the shutter value is set to a different va...

Page 23: ...r value used for welding Factory Default is 1 500 Preset This button allows for quick easy access to the first two stored presets in the QNHD CCU Saving a preset saves the current camera setting s Two...

Page 24: ...ENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY...

Page 25: ...List Command Command HEX Definition Off 43 01 01 00 00 00 00 FF Off Direct 43 01 01 01 00 00 qr FF on of max qr 0x00 to 0x63 Up 43 01 01 02 00 00 00 FF Light Increase 10 Down 43 01 01 03 00 00 00 FF...

Page 26: ...t 42 01 80 04 00 00 00 FF Reset above 4 to Default value Auto 42 01 0C 01 00 00 00 FF Manual 42 01 0C 01 00 00 01 FF Direct 42 01 0D 01 00 00 qr FF Increment 42 01 0D 02 00 00 00 FF Decrement 42 01 0D...

Page 27: ...0 FF 2800K 42 01 1A 01 00 00 01 FF 4500K 42 01 1A 01 00 00 02 FF 6500K q 0 1920 x 1080 q 1 1280 x 720 q 2 640 x 480 USB only Zoom Direct 42 01 07 01 00 00 01 FF This will work only in 720p or 480p mod...

Page 28: ...full image 720p Zoom 1 oMax min X 320 This is 1920 1280 2 qr st 00 00 01 40 v 1 negative 0 potitive 480p USB Mode Zoom 2 oMax min X 640 This is 1920 640 2 qr st 00 00 02 80 v 1 negative 0 potitive Dis...

Page 29: ...15 00 00 00 00 FF 42 09 15 00 00 00 00 FF Auto 42 09 15 00 00 00 00 FF 42 09 15 00 00 qr st FF qr st See Shutter Table Brightness 42 09 01 00 00 00 00 FF 42 09 01 00 00 00 qr FF 0 to 255 qr 00 to FF C...

Page 30: ...00 06 FF Lens G 42 09 1B 00 00 00 07 FF Lens H 42 09 1A 00 00 00 00 FF 2800K 42 09 1A 00 00 00 01 FF 4500K 42 09 1A 00 00 00 02 FF 6500K 42 09 0B 00 00 00 00 FF 1080 42 09 0B 00 00 00 01 FF 720 42 09...

Page 31: ...up or Iris close q 2 filter down or iris open Focus Motor Control 44 01 01 01 00 01 0q ff q 0 turn focus motor off q 1 focus far q 2 focus near Arc_Off 44 01 02 00 00 00 00 ff Turns Arc function off A...

Page 32: ...max 15 m max Weight 31 g m 24g m Diameter 4 1 mm 3 7 mm Camera Control Unit CCU Power Supply USB 3 C 5V 1A with LED driver active Environmental Temperature RH Operational 0 to 60 C 90 non condensing...

Page 33: ...Manual Page 33 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 Controller Camera Mechanical Specifications Figure 18 CCU Dime...

Page 34: ...iTM HD 625 Instruction Admin Manual Page 34 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 Imager Control Menu Values Defau...

Page 35: ...Weld iTM HD 625 Instruction Admin Manual Page 35 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21...

Page 36: ...tment 20 Figure 11 Weld iTM HD 625 Light Control 21 Figure 12 Weld iTM HD 625 Light Control 21 Figure 13 Shutter Control 22 Figure 14 Shutter Table 22 Figure 15 Arc On Off 23 Figure 16 Preset 23 Figur...

Page 37: ...rative fee applied to the transaction Provide the product number serial number and a brief description of the problem or damage when obtaining an RMA number Return Evaluation Procedure Once a return i...

Page 38: ...03 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 For Service of this product InterTest Inc 303 State Route 94 Columbia NJ 07832 1 800 535 3626 1 90...

Page 39: ...M EM17652 Weld i 625 HD Camera PFA Cable 5M EM17653 Weld i 625 HD Camera PFA Cable 10M EM17654 Weld i 625 HD Camera PFA Cable 15M EM119606 WELD I 625 WINDOW SHIELD SAPPHIRE 280 EM163512 SPATTER SHIELD...

Page 40: ...t show 0 2 N A N A 0 56 Used to show serial number or not in Utility menu removed for Lens Correction 3 N A N A 4 N A N A 5 N A N A 6 AEQ Report Mode Normal Mode 1 03 Set to On to use cable testing m...

Page 41: ...al 0 3 White Balance Level 0x0D Blue Red 0 4 Gamma 0x06 Non linear gain 0x00 0 5 Hue 0x17 Hue adjustment 0x00 0 6 Compression removed 0 58 7 Return to Image Quality 0 Bold Italics means item is a subm...

Page 42: ...means item is a submenu Control ID provided for commands that go to the ISP Save Preset Line Text Control ID Notes FirstVersion 0 Intertest QN HD 0 1 Save Preset 0 2 User Setup 1 N A Save to user 1 0...

Page 43: ...e 0xF7 indicates that everything passed except the image sensor 15 F 1111 PTZ Menu Line Text Control ID Notes Default FirstVersion 0 Intertest QN HD 0 1 PTZ Menu 0 2 Resolution 0x0B Select this to cha...

Page 44: ...s 0 1 2 0 0 4 5 6 7 Return to Utility 0 Bold Italics means item is a submenu Control ID provided for commands that go to the ISP SCB300B Firmware Upload Procedure The SCB300B board allows for both the...

Page 45: ...P8 to the ON position to enter RUN mode next time you power cycle the board SCB300B AEQ Procedure The SCB300B board adds a new AEQ mode that replaces the special firmware we had for the SCB300A This A...

Page 46: ...Weld iTM HD 625 Instruction Admin Manual Page 46 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 NOTES...

Page 47: ...Weld iTM HD 625 Instruction Admin Manual Page 47 of 47 InterTest Inc 303 Route 94 Columbia NJ 07832 1 908 496 8008 service intertest com www intertest com Released 8 20 21 NOTES cont...

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InterTest iShot Weld-i HD 625, Instruction Manual

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