Interroll RollerDrive EC5000 AI Operating Manual Download

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INSPIRED BY EFFICIENCY

Operating manual

RollerDrive EC5000 AI/BI

24 V/48 V DC, Analogue Interface/Bus Interface

Summary of Contents for RollerDrive EC5000 AI

Page 1: ...INSPIRED BY EFFICIENCY Operating manual RollerDrive EC5000 AI BI 24 V 48 V DC Analogue Interface Bus Interface...

Page 2: ...re subject to protection under copyright and other laws of protection The reproduction modification transmission or publication of any part of this document or of the entire document in any form is pr...

Page 3: ...5 Dangers 12 Injury to persons 12 Electricity 12 Rotating parts 12 Heat 12 Work environment 12 Faults in operation 12 Maintenance 13 Unintentional start up 13 2 6 Interface to other devices 13 2 7 Ope...

Page 4: ...4 V DC 48 V DC 31 EC5000 50 W 24 V DC 48 V DC 32 3 9 Control systems for the RollerDrive EC5000 33 3 10 RollerDrive connector AI 34 3 11 RollerDrive connector BI 35 3 12 Dimensions of the motor shaft...

Page 5: ...tenance and cleaning 48 7 1 Maintenance 48 Checking the RollerDrive 48 Replacing the RollerDrive 48 7 2 Cleaning 48 8 Assistance in the event of faults 49 8 1 Troubleshooting 49 9 Decommissioning and...

Page 6: ......

Page 7: ...found online at www interroll com support All the information and advice in this operating manual has been compiled with respect to applicable standards and regulations as well as the current state of...

Page 8: ...e Measure s for avoiding hazard Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed DANGER Denotes an imminent hazard If measures to avoid...

Page 9: ...amage Preventive measures 1 3 Symbols This symbol indicates useful and important information This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work This...

Page 10: ...ea of application and general safety regulations must be adhered to 2 2 Proper use The RollerDrive may only be used in an industrial environment for industrial purposes within the stipulated performan...

Page 11: ...sed as a safety relevant component or for performing safety relevant functions 2 4 Qualification of personnel Non qualified personnel are unable to identify risks and are therefore exposed to higher l...

Page 12: ...o the RollerDrive and ensure that it cannot be unintentionally switched on again Rotating parts Keep fingers and hair away from moving parts Persons with long hair should wear a hair net Close fitting...

Page 13: ...alysed during the development installation and commissioning of the conveyor system as a whole Following the integration of the RollerDrive into a conveyor system the entire system must be checked for...

Page 14: ...or HP 5448 24 V DC 48 V DC Interroll MultiControl AI BI RollerDrive EC5000 AI BI 24 V DC 48 V DC Interroll DriveControl 20 54 2048 Also ensure that you adhere to the information given in the operatin...

Page 15: ...r shaft 3 Bearing 6 Motor connector with colour ring and cable Colour rings on the connectors The motor connector features a colour ring in order to make the various versions of the RollerDrive EC5000...

Page 16: ...d If the motor does not reach a certain speed within a specified time an error signal is set This error signal is automatically reset after 10 seconds How the EC5000 AI behaves Once the target value i...

Page 17: ...ionally Troubleshooting must be carried out via the control system Holding brake zero motion hold The RollerDrive EC5000 is equipped with an electronic holding brake that allows it to be used in slope...

Page 18: ...ating hours ready for operation Runtime time during which motor is rotating Minimum temperature Maximum temperature Actual temperature Number of quick stops Average power Number of revolutions So call...

Page 19: ...ve is working within the specified power limits Yellow The rated power of the RollerDrive has been exceeded Red The power of the RollerDrive is 120 of the rated power Frequency of errors The frequency...

Page 20: ...the RollerDrive EC5000 BI The EC5000 BI is supplied with the following acceleration values for an optimum acceleration ramp Gear 9 1 13 1 18 1 21 1 30 1 42 1 49 1 78 1 108 1 Acceleration value in mm s...

Page 21: ...e able to use the RollerDrive as intended Rating plate 1 Manufacturer 8 Electrical connected loads 2 Designation 9 Protection rate 3 Type designation 10 Calendar week year of manufacture 4 DF Deep Fro...

Page 22: ...the RollerDrive EC5000 24 V DC 50 W AI as a replacement for the RollerDrive EC310 any extension cables used must be replaced Note the different speeds as a result of the different rated speeds of the...

Page 23: ...mm 60 mm Tube material Stainless steel Zinc plated steel Chromium plated steel Aluminium Tube sleeve PVC hose 2 mm 5 mm PU hose 2 mm Rubber coating 2 5 mm Tapered elements 1 8 2 2 Installation length...

Page 24: ...r IP66 UL type rating Type rating 2 optional Ambient temperature in operation 0 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 4 All data...

Page 25: ...bient temperature in operation 0 C to 40 C 30 1 42 1 49 1 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an amb...

Page 26: ...2 optional Ambient temperature in operation 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an ambient temperatu...

Page 27: ...rating Type rating 2 optional Ambient temperature in operation 0 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 4 All data applies for a...

Page 28: ...bient temperature in operation 0 C to 40 C 30 1 42 1 49 1 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an amb...

Page 29: ...2 optional Ambient temperature in operation 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an ambient temperatu...

Page 30: ...0 02 1 37 3 44 3 44 5 50 78 1 0 23 0 01 2 02 5 43 5 43 8 68 108 1 0 17 0 01 2 82 7 57 7 57 12 12 All data applies for an ambient temperature of 20 C Before the run in the values can vary by up to 20 A...

Page 31: ...60 0 03 1 49 3 74 3 74 5 98 42 1 0 43 0 02 2 07 5 18 5 18 8 28 49 1 0 37 0 02 2 42 6 04 6 04 9 66 78 1 0 23 0 01 3 55 9 54 9 54 13 00 108 1 0 17 0 01 4 95 13 00 13 00 13 00 All data applies for an amb...

Page 32: ...58 2 54 13 1 1 39 0 06 0 91 2 29 2 29 3 66 18 1 1 00 0 04 1 27 3 17 3 17 5 07 21 1 0 86 0 04 1 48 3 70 3 70 5 92 30 1 0 60 0 03 2 13 5 34 5 34 8 54 42 1 0 43 0 02 2 96 7 40 7 40 11 83 49 1 0 37 0 02 3...

Page 33: ...ol system Analogue interface Bus interface 24 V 48 V 24 V 48 V 20 W 35 W 50 W 20 W 35 W 50 W 20 W 35 W 50 W 20 W 35 W 50 W DriveControl 20 DriveControl 54 X X DriveControl 2048 X X X X X X ZoneControl...

Page 34: ...Low anti clockwise High clockwise 3 Blue Earth for power supply and signal Earth 4 Black Error output Open collector UCESAT 0 5 V DC at IC 5 mA UMAX 30 V DC ICMAX 5 mA Error High signal No error Low s...

Page 35: ...tio and the voltage rating of the analogue speed signal 3 11 RollerDrive connector BI Pin Colour Function Value 1 Brown Input of the power supply Rated voltage Voltage range 24 V DC 18 to 28 V DC 48 V...

Page 36: ...of protection IP66 RL Reference length order length EL Installation length clearance between the side profiles 3 13 Dimensions of the bearing housings on the non cable side PolyVee drive head with 11...

Page 37: ...roduct information 2 grooves and conical hexagonal spring shaft 2 grooves and M8 internal thread attachment Toothed belt drive head with M8 internal thread attachment Hexagonal spring shaft conical M8...

Page 38: ...03 2020 Online Translation of the original operating manual Product information EC5000 IP66 2 grooves and M8 internal thread attachment M8 internal thread attachment PolyVee drive head with M8 intern...

Page 39: ...amage If any damage has been identified photograph the damaged parts In the event that damage has been incurred during transport inform the shipping agent or Interroll immediately to ensure that you d...

Page 40: ...inger guard to prevent fingers from getting caught in the PolyVee belt or round belt Affix suitable warning notices pictograms to the conveyor NOTE An improper approach to installing the RollerDrive c...

Page 41: ...ng structure etc Improper earthing can lead to a build up of static charge which can result in a malfunction or premature failure of the RollerDrive and or the connected control system Remove packagin...

Page 42: ...the opening in the side profile Release the hexagonal spring shaft so that it springs into the opening of the side profile Inserting the internal thread shaft pin Place a washer on a M8x20 screw Alig...

Page 43: ...ut is pre fitted and secured in the correct position Do not twist the inner nut Secure the inner nut with a flattened counter ratchet with a 17 mm width across flats accessory to prevent it from twist...

Page 44: ...attached roller and the roller RollerDrive that has not yet been attached Rotate the PolyVee clamping aid by 90 so that the rollers are positioned in the cut outs intended for them The belt is optimal...

Page 45: ...ssively high tensile or pressure loads Bending the RollerDrive cables or sliding the attachment nut on too forcefully can damage the insulation of the cables which can lead to the failure of the Rolle...

Page 46: ...h induction Do not slide any objects over the roller conveyor by hand Do not turn the RollerDrive by hand 6 2 Start up Check before the initial start up Ensure that there are no points of contact betw...

Page 47: ...n on the conveyor and monitor this to ensure it is carried out correctly Take the ambient conditions into account during operation see Technical specifications on page 24 6 4 Procedure in the event of...

Page 48: ...lled behaviour start up wrong direction of rotation Check RollerDrive cable extension cable weekly for visible damage Checking the RollerDrive If the RollerDrive is not secured according to the instal...

Page 49: ...oting Fault Possible cause Remedy RollerDrive does not run No wrong supply voltage Check the 24 V DC 48 V DC power supply RollerDrive connector is not connected correctly Check the cable connection Wr...

Page 50: ...power to the RollerDrive and ensure that it cannot be unintentionally switched on again 9 1 Decommissioning Disconnect the RollerDrive cable from the control system Remove the outer nut from the moto...

Page 51: ...Control S 1004023 ConveyorControl GatewayControl PROFIBUS S 1004026 GatewayControl PROFINET S 1000275 GatewayControl Ethernet IP S 1001732 CentralControl S 1004027 SegmentControl S 1004024 ComControl...

Page 52: ...6 2 75 S 1111217 286 2 90 S 1111220 314 2 100 S 1111222 336 2 120 S 1111224 376 3 60 300 S 1111216 256 3 75 S 1111219 286 3 90 S 1111221 314 3 100 S 1111223 336 3 120 S 1111225 376 PolyVee clamping ai...

Page 53: ...re applicable The commissioning of the incomplete machine is prohibited until the conformity of the overall machine system in which it is installed with the EC Machinery Directive has been declared Au...

Page 54: ...INSPIREDBY EFFICIENCY 2020 INTERROLL EN 03 2020 Version 2 4...

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