Interroll RollerDrive EC100 User Manual Download Page 1

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User manual

Version 3.0 (04/2013) en
Translation of the original
instructions

Interroll RollerDrive

EC100
EC110

Chapter-ID: User manual

Chapter-ID: Version

Chapter-ID: Translation of the original instructions

Summary of Contents for RollerDrive EC100

Page 1: ...er manual Version 3 0 04 2013 en Translation of the original instructions Interroll RollerDrive EC100 EC110 Chapter ID User manual Chapter ID Version Chapter ID Translation of the original instruction...

Page 2: ...49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings whi...

Page 3: ...rols for the RollerDrive EC1xx 11 Motor plug 11 Dimensions of motor shaft 12 Dimensions of bearing seats on the non driven side 13 Round belt groove locations 14 Conical RollerDrives 14 Failsafe brake...

Page 4: ...x Keep the manual near to the RollerDrive EC1xx Pass the manual on to any subsequent operator or occupant of the RollerDrive EC1xx Interroll does not accept any liability for malfunctions or defects d...

Page 5: ...rks the steps that have to be carried out Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard DANGER This symbol identifies possible materi...

Page 6: ...with relevant national safety regulations If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The...

Page 7: ...moving parts If you have long hair always wear a hair net Never wear loose clothing Never wear jewellery such as necklaces or bracelets Wear safety shoes Working environment Do not use the RollerDrive...

Page 8: ...e end customer s as a component in a conveyor in a complete system Special mode All operating modes which are required to guarantee and maintain safe and normal operation Special operating mode Explan...

Page 9: ...xx is sealed in accordance with Protection Class IP54 A corresponding DriveControl is required to operate the RollerDrive EC1xx see DriveControls for the RollerDrive EC1xx page 11 1 Motor plug with ca...

Page 10: ...te of production 3 Gear ratio 4 Performance 5 Nominal voltage 6 Speed range 7 Type of RollerDrive 8 Serial number I N TERROL L R o l l e r D r i v e 03 10 9 1 11 W 24 VDC 0 04 0 90 m s BT 100 12345678...

Page 11: ...W 31 W System efficiency drive 42 52 Maximum ripple from power supply 5 5 Noise emission mounted 55 dB A 55 dB A Protection classification IP54 IP54 Ambient temperature in operation 0 C to 40 C 32 F...

Page 12: ...fpm 64 1 1 82 Nm 16 1 in lbf 5 2 Nm 46 0 in lbf 6 1 Nm 54 in lbf 0 25 m s 50 fpm 96 1 3 00 Nm 26 6 in lbf 9 8 Nm 86 7 in lbf 11 3 Nm 100 in lbf 0 17 m s 34 fpm 1 The HC EC100 provides higher peak torq...

Page 13: ...ol available directly from AMP part 9184381 Motor lead wire color code RollerDrive Corresponding DriveControl Description EC100 DC EC100 Motor control card without ZPA functionality HC EC100 ZPA and m...

Page 14: ...ation Dimensions of motor shaft Standard configuration EC110 solid hex configuration 20 mm 0 79 in 26 mm 1 02 in 6 mm 0 24 in EC100 840 mm 33 in EC110 1070 mm 42 in AF 11 mm 0 44 in hex M12 x 1 5 mm 2...

Page 15: ...belt head Poly Chain GT 8 mm pitch 18 teeth 5 mm 0 2 in 15 5 mm 0 61 in 5 mm 0 2 in AF 13 mm 0 51 in 31 mm 1 22 in 37 8 mm 1 49 in 4 mm 0 16 in 11 mm 0 44 in 13 5 mm 0 53 in 13 mm 0 51 in 31 mm 1 22...

Page 16: ...forces on the RollerDrive Sprocket head 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 11 mm 0 44 in hex Spring loaded shaft Female threaded M8 FTM8 9 5 mm 0 37 in 16 8 mm 0 66 in 35 mm 1 38 in 60 9 m...

Page 17: ...tripes 24 VDC Green lead with blue stripes GND The fail save brake is not sensitive to electrical polarity so it can be connected bi polar for clearness it is recommended to connect them as stated abo...

Page 18: ...e take photos of the damaged parts To maintain the warranty instantly report any damage caused during transport to the transport company and to Interroll Do not transfer the RollerDrives between warm...

Page 19: ...in the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the convey...

Page 20: ...nsulation of the cable which could result in failure of the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting st...

Page 21: ...hole Fit one or two round belts size 4 mm max 5 mm 3 16 in or RollerDrive belts if used on the non driven end of the RollerDrive Hint Use caution when cutting the tie wrap from the harness Do not cut...

Page 22: ...ign the shaft with the hole in the frame Release the idler shaft and allow it to pop into the hole in the frame Inserting the FTM8 idler shaft Place a split lock washer onto a M8x20 bolt Align the Rol...

Page 23: ...nd screw it onto the threaded motor shaft Ensure that washers are fitted on both sides of the profile Use a torque wrench to tighten this outer nut with 35 Nm 308 in lbf while ensuring that the inner...

Page 24: ...s and onto the hex shaft Use the template to mark the center of the mounting holes Remove the template from the hex shaft and the motor leads Drill two 7 mm 0 275 in mounting holes at the marked spots...

Page 25: ...anti spin bracket to secure the shaft to the anti spin bracket Electrical installation If you use the recommended DriveControl see DriveControls for the RollerDrive EC1xx page 11 connect the motor pl...

Page 26: ...oods are placed on the conveyor Make sure that the RollerDrive is not blocked Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally I...

Page 27: ...page 27 and see RollerDrive installation page 19 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment peri...

Page 28: ...e is not operating No power supply Check 24 VDC power supply at the DriveControl Plugs not connected properly Check cable connection RollerDrive is rotating in the wrong direction Wrong direction sett...

Page 29: ...dler shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry spec...

Page 30: ...le V ribbed belts PJ form ISO 9981 DIN 7867 pitch 2 34 mm 2 29 mm Belts with a max of 4 ribs Part Description Part DC EC100 Motor control card without ZPA functionality 8996 HC EC100 HybridControl wit...

Page 31: ...fety requirements as stated in Appendix I have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Pe...

Page 32: ...d Box 327 Isando 1600 Gauteng South Africa Tel 27 11 281 99 00 za sales interroll com North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 3 Concord Ontario L4K 2N2 Canada Tel...

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