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Interroll RollerDrive BT100, User Manual

The Interroll RollerDrive BT100 is a powerful and reliable motorized roller drive system. Easily operate and maintain your RollerDrive BT100 with the user manual available for free download on our website. Ensure smooth operations and maximize efficiency with detailed instructions and troubleshooting tips. Download the manual from manualshive.com.

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Version 3.0 (04/2013) en
Translation of the original instructions

E u r o p e

Austria

Tel + 49 2193 23 187
[email protected]

Belgium

Tel. 

+ 49 2193 23 259

[email protected]

Czech Republic

Interroll CZ, s.r.o.
Na Řádku 7/3172
69002 Břeclav
Czech Republic

Tel  + 420 519 330 210
[email protected]

Denmark

Interroll Nordic A/S 
Hammerholmen 2-6
2650 Hvidovre
Denmark
Tel  + 45 36 88 33 33
[email protected]

Finland

Interroll Nordic A/S
Martinkyläntie 53
01720 Vantaa
Finland
Tel  + 358 9 54 94 94 00
[email protected]

France

Interroll SAS 
Z.I. De Kerannou-BP34
29250 Saint-Pol-de-Leon
France
Tel  + 33 2 98 24 4100
[email protected]

Germany

Interroll Fördertechnik GmbH 
Höferhof 16
42929 Wermelskirchen
Germany
Tel + 49 2193 23 0
[email protected]

Hungary

Lörincz Kft. 
Kastély U.27
Pf. 57
2045 Törökbálint
Hungary
Tel + 36 23 337 891
[email protected]

Iceland

IBH ehf
Dugguvogur 10
104 Reykjavik
Iceland
Tel + 354 562 6858
[email protected]

Italy

Rulli Rulmeca S.P.A. 
Via Arturo Toscanini 1
24011 Almé (Bg)
Italy
Tel  + 39 035 43 00 111
[email protected]

Luxembourg

Tel 

+ 49 2193 23 259

[email protected]

Netherlands

Tel + 49 2193 23 151
[email protected]

Norway

Interroll A /S
Kobbervikdalen 65
3036 Drammen
Norway
Tel  + 47 32 88 26 00
[email protected]

Poland

Interroll Polska Sp. z o.o.
ul. Płochocińska 85

03 - 044 Warszawa
Poland
Tel  + 48 22 741 741 0
[email protected]

Portugal

Rulmeca de Portugal, LDA
Parque Industrial do Tortosendo
Edifício Parkurbis, Loja 7
Apartado 113
6200-865 Tortosendo
Portugal
Tel  + 351 275 33 07 80
[email protected]

Romania

Krako International SRL
Str. Sfanta Maria 1-5
Bl. 10A4
Sc 1 Apt 4 Sector 1
001494 Bucuresti
Romania
Tel + 40 21 260 2050
[email protected]

Slovenia

3-TEC,  prehrambena-
tehnologija-hlajenje
Dravska ulica 7
1000 Ljubljana
Slovenija
Tel  + 386 1 56 56 370
[email protected]

Spain

Interroll España S.A. 
Parc Tecnològic del Vallès
C / Dels Argenters, 5 Edificio 1 
Bp y Cp
08290 Cerdanyola del Vallès
Barcelona
Spain
Tel  + 34 90 211 0860
[email protected]

Sweden

Interroll Nordic A/S 
Karlsrovägen 64
302 41 Halmstad
Sweden
Tel  + 46 35 227 077
[email protected]

Switzerland

Tel.  + 49 2193 23 190
[email protected]

United Kingdom

Interroll Ltd.
Brunel Road
Corby, Northants NN17 4UX
United Kingdom
Tel  + 44 1536 200 322
[email protected]

A f r i c a

South Africa

Interroll South Africa (Pty) Ltd 
Box 327
Isando 1600
Gauteng
South Africa
Tel  + 27 11 281 99 00
za sales@interroll com

N o r t h   a n d   S o u t h  

A m e r i c a

Canada

Interroll Checkstand
8900 Keele Street
Unit 2 & 3
Concord, Ontario L4K 2N2
Canada
Tel  +1 905 660 4426
[email protected]

Interroll Canada Ltd. 
1201 Gorham Street
Newmarket Ontario L3Y 8Y2
Canada
Tel  +1 905 727 33 99
[email protected]

USA

Interroll Corporation
3000 Corporate Drive
Wilmington, N.C. 28405
USA
Tel  +1 910 799 1100
[email protected]

Interroll Automation LLC 
5035 Keystone Boulevard
Jeffersonville, IN 47130
USA
Tel  +1 812 284 1000
[email protected]

Interroll Dynamic Storage, Inc.
232 Duncan Circle
Hiram, GA 30141
USA
Tel  +1 770 943 15 41
[email protected]

Brazil

Interroll Logística
Elementos para Sistemas
Transportadores Ltda
Rua Dom João VI
555 - Parque Industrial SA
Pindamonhangaba - SP
CEP 12412- 805
Brazil
Tel  + 55 (0)12 3648 8021
[email protected]

A s i a

China

Interroll (Suzhou) Co. Ltd.
Block B & C 
Ecological Science Hub
No. 1 Ke Zhi Road
Suzhou Industrial Park
Jiangsu Province
China
Postal Code: 215021
Tel + 86 512 62560383
[email protected]

India

Interroll Drives and Rollers 
India Pvt. Ltd. 
No. 276, 4th main, 4th phase
Peenya Industrial Area
Bangalore-560058
India
Tel + 91 080 41272666
[email protected]

Israel

Comtrans-Tech Ltd.
P.O.B. 17433
Tel-Aviv 61174
Israel
Tel  + 972 54 4272747
[email protected]

Japan

Interroll Japan Co. Ltd. 
302-1 Shimokuzawa
Midori-ku
Sagamihara-shi
Kanagawa 252- 0134
Japan
Tel  + 81 42 764 2677
[email protected]

Korea

Interroll (Korea) Co. Ltd.
Rm 301 
Dongsan Bldg. 333-60
Shindang-Dong
100-826 Choong Ku, Seoul
Tel  + 82 2 2231 19 00
[email protected]

Singapore

Interroll (Asia) Pte. Ltd.
386 Jalan Ahmad Ibrahim Jurong
629156 Singapore
Republic of Singapore
Tel + 65 6266 6322
[email protected]

Sri Lanka

Colombo Machinery 
& Equipment Ltd.
No: 102, Fife Road 
Colombo 05 
Sri Lanka
Tel  + 94 11 250 0078 / 79
[email protected]

Taiwan

First Auto -Transfer Equipment 
Co. Ltd 
8F - 3, No: 65, Song De Road 
Hsin Yi District
Taipei 11076
Taiwan
Tel  + 886 2 27 59 88 69
[email protected]

Thailand

Interroll (Thailand) Co. Ltd. 
700/685, Moo 1 
Amata Nakorn
Panthong, Chonburi
20160
Thailand
Tel  + 66 3 844 7448
[email protected]

A u s t r a l i a   a n d  

N e w   Z e a l a n d

Australia

Interroll Australia Pty. Ltd.
70 Keon Parade
Thomastown
Victoria 3074
Australia
Tel  + 61 3 94 60 21 55
[email protected]

New Zealand

Automation Equipment 
(NZ) Ltd. 
26 Tawn Place,
Pukete, Hamilton
New Zealand
Tel  + 64 (7) 849 0281
[email protected]

Headquarter
Interroll (Schweiz AG)
+ 41 91 850 25 25
[email protected]

www.interroll.com

Summary of Contents for RollerDrive BT100

Page 1: ...User manual Version 3 0 04 2013 en Translation of the original instructions Interroll RollerDrive BT100 Chapter ID User manual Chapter ID Version Chapter ID Translation of the original instructions...

Page 2: ...49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings whi...

Page 3: ...RollerDrive BT100 10 Dimensions of the motor shaft 11 Dimensions of bearing seats on the non driven side 12 Round belt groove locations 13 Conical RollerDrives 13 Transport and storage Transport 14 S...

Page 4: ...00 Pass the manual on to any subsequent operator or occupant of the RollerDrive BT100 Interroll does not accept any liability for malfunctions or defects due to non observance of this manual If you ha...

Page 5: ...the steps that have to be carried out Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard DANGER This symbol identifies possible material...

Page 6: ...th relevant national safety regulations If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The Ro...

Page 7: ...ing parts If you have long hair always wear a hair net Never wear loose clothing Never wear jewellery such as necklaces or bracelets Wear safety shoes Working environment Do not use the RollerDrive in...

Page 8: ...nd customer s as a component in a conveyor in a complete system Special mode All operating modes which are required to guarantee and maintain safe and normal operation Special operating mode Explanati...

Page 9: ...d down again to approx 90 C 194 F the RollerDrive is switched back on again Since the switch is not located directly in the winding it takes a certain time until a temperature increase reaches the swi...

Page 10: ...f production 3 Gear ratio 4 Performance 5 Nominal voltage 6 Speed range 7 Type of RollerDrive 8 Serial number I N TERROL L R o l l e r D r i v e 03 10 24 1 18 W 24 VDC 0 04 0 69 m s EC 100 123456789 I...

Page 11: ...iciency drive 36 Maximum ripple from power supply 5 Noise emission mounted 47 dB A Protection classification IP54 Ambient temperature in operation 0 C to 40 C 32 F to 104 F Ambient temperature during...

Page 12: ...rive BT100 Interroll recommends using the RollerDrive BT100 in conjunction with the Interroll Z Card BT Easy Gear ratio 9 1 9 1 reduced 21 1 30 1 37 1 37 1 reduced Rated torque 0 45 Nm 4 0 in lbf 0 7...

Page 13: ...configuration 19 5 mm 0 77 in 13 5 mm 0 53 in 5000 mm 197 in 6 mm 0 24 in Hex shaft AF 11 mm 0 44 in M12 x 1 5 mm 1000 mm 2000 mm 39 4 in 78 8 in 19 5 mm 0 77 in 13 5 mm 0 53 in 6 mm 0 24 in Hex shaft...

Page 14: ...ad PolyVee head Sprocket head 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 5 mm 0 2 in 15 5 mm 0 61 in 5 mm 0 2 in AF 13 mm 0 51 in 31 mm 1 22 in 37 8 mm 1 49 in 4 mm 0 16 in 11 mm 0 44 in 13 5 mm 0...

Page 15: ...must be an 1 8 angle compensation on the motor end to avoid bending forces on the RollerDrive min 30 mm 1 2 in min 30 mm 1 2 in for tube diameter 50 mm for tube diameter 1 9 in min 31 75 mm 1 25 in m...

Page 16: ...ake photos of the damaged parts To maintain the warranty instantly report any damage caused during transport to the transport company and to Interroll Do not transfer the RollerDrives between warm and...

Page 17: ...the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the conveyor...

Page 18: ...lation of the cable which could result in failure of the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting struc...

Page 19: ...he conveyor frame and insert the motor shaft into the hex hole Fit one or two round belts size 4 mm max 5 mm 3 16 in or RollerDrive belts if used on the non driven end of the RollerDrive Hint Use caut...

Page 20: ...nveyor frame Release the spring loaded hexagonal shaft and allow it to pop into the hole in the frame Inserting the FTM8 female thread shaft pin Place a split washer onto a M8 x 20 bolt Align the Roll...

Page 21: ...of the profile Use a torque wrench to tighten this outer nut with 35 Nm 308 in lbf while ensuring that the inner nut is not rotating In the version with female thread and hollow screw the tightening t...

Page 22: ...ends on the version of the RollerDrive BT100 With plug With cable Connecting with plug Connect the motor plug to the DriveControl Connecting with cable Connect the pins of the motor cable to your cont...

Page 23: ...s are placed on the conveyor Make sure that the RollerDrive is not blocked Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally In c...

Page 24: ...d see RollerDrive Installation page 17 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleani...

Page 25: ...e turned on accidentally CAUTION Symptom Possible cause Help RollerDrive is not operating No power supply Check 24 VDC power supply Plugs not connected properly Check cable connection RollerDrive is r...

Page 26: ...r shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specifi...

Page 27: ...Belt DriveControl Torque arm Part Properties Round belt Belts of 4 mm 0 16 in and max 5 mm 0 20 in diameter PolyVee belt Drive head with 9 grooves for flexible V ribbed belts PJ form ISO 9981 DIN 7867...

Page 28: ...y requirements as stated in Appendix I have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Perso...

Page 29: ...27 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 Appendix...

Page 30: ...d Box 327 Isando 1600 Gauteng South Africa Tel 27 11 281 99 00 za sales interroll com North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 3 Concord Ontario L4K 2N2 Canada Tel...

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