Interroll RollerDrive BT100 User Manual Download

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User manual

Version 3.0 (04/2013) en
Translation of the original
instructions

Interroll RollerDrive

BT100

Chapter-ID: User manual

Chapter-ID: Version

Chapter-ID: Translation of the original instructions

Summary of Contents for RollerDrive BT100

Page 1: ...User manual Version 3 0 04 2013 en Translation of the original instructions Interroll RollerDrive BT100 Chapter ID User manual Chapter ID Version Chapter ID Translation of the original instructions...

Page 2: ...49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings whi...

Page 3: ...RollerDrive BT100 10 Dimensions of the motor shaft 11 Dimensions of bearing seats on the non driven side 12 Round belt groove locations 13 Conical RollerDrives 13 Transport and storage Transport 14 S...

Page 4: ...00 Pass the manual on to any subsequent operator or occupant of the RollerDrive BT100 Interroll does not accept any liability for malfunctions or defects due to non observance of this manual If you ha...

Page 5: ...the steps that have to be carried out Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard DANGER This symbol identifies possible material...

Page 6: ...th relevant national safety regulations If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The Ro...

Page 7: ...ing parts If you have long hair always wear a hair net Never wear loose clothing Never wear jewellery such as necklaces or bracelets Wear safety shoes Working environment Do not use the RollerDrive in...

Page 8: ...nd customer s as a component in a conveyor in a complete system Special mode All operating modes which are required to guarantee and maintain safe and normal operation Special operating mode Explanati...

Page 9: ...d down again to approx 90 C 194 F the RollerDrive is switched back on again Since the switch is not located directly in the winding it takes a certain time until a temperature increase reaches the swi...

Page 10: ...f production 3 Gear ratio 4 Performance 5 Nominal voltage 6 Speed range 7 Type of RollerDrive 8 Serial number I N TERROL L R o l l e r D r i v e 03 10 24 1 18 W 24 VDC 0 04 0 69 m s EC 100 123456789 I...

Page 11: ...iciency drive 36 Maximum ripple from power supply 5 Noise emission mounted 47 dB A Protection classification IP54 Ambient temperature in operation 0 C to 40 C 32 F to 104 F Ambient temperature during...

Page 12: ...rive BT100 Interroll recommends using the RollerDrive BT100 in conjunction with the Interroll Z Card BT Easy Gear ratio 9 1 9 1 reduced 21 1 30 1 37 1 37 1 reduced Rated torque 0 45 Nm 4 0 in lbf 0 7...

Page 13: ...configuration 19 5 mm 0 77 in 13 5 mm 0 53 in 5000 mm 197 in 6 mm 0 24 in Hex shaft AF 11 mm 0 44 in M12 x 1 5 mm 1000 mm 2000 mm 39 4 in 78 8 in 19 5 mm 0 77 in 13 5 mm 0 53 in 6 mm 0 24 in Hex shaft...

Page 14: ...ad PolyVee head Sprocket head 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 5 mm 0 2 in 15 5 mm 0 61 in 5 mm 0 2 in AF 13 mm 0 51 in 31 mm 1 22 in 37 8 mm 1 49 in 4 mm 0 16 in 11 mm 0 44 in 13 5 mm 0...

Page 15: ...must be an 1 8 angle compensation on the motor end to avoid bending forces on the RollerDrive min 30 mm 1 2 in min 30 mm 1 2 in for tube diameter 50 mm for tube diameter 1 9 in min 31 75 mm 1 25 in m...

Page 16: ...ake photos of the damaged parts To maintain the warranty instantly report any damage caused during transport to the transport company and to Interroll Do not transfer the RollerDrives between warm and...

Page 17: ...the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the conveyor...

Page 18: ...lation of the cable which could result in failure of the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting struc...

Page 19: ...he conveyor frame and insert the motor shaft into the hex hole Fit one or two round belts size 4 mm max 5 mm 3 16 in or RollerDrive belts if used on the non driven end of the RollerDrive Hint Use caut...

Page 20: ...nveyor frame Release the spring loaded hexagonal shaft and allow it to pop into the hole in the frame Inserting the FTM8 female thread shaft pin Place a split washer onto a M8 x 20 bolt Align the Roll...

Page 21: ...of the profile Use a torque wrench to tighten this outer nut with 35 Nm 308 in lbf while ensuring that the inner nut is not rotating In the version with female thread and hollow screw the tightening t...

Page 22: ...ends on the version of the RollerDrive BT100 With plug With cable Connecting with plug Connect the motor plug to the DriveControl Connecting with cable Connect the pins of the motor cable to your cont...

Page 23: ...s are placed on the conveyor Make sure that the RollerDrive is not blocked Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally In c...

Page 24: ...d see RollerDrive Installation page 17 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleani...

Page 25: ...e turned on accidentally CAUTION Symptom Possible cause Help RollerDrive is not operating No power supply Check 24 VDC power supply Plugs not connected properly Check cable connection RollerDrive is r...

Page 26: ...r shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specifi...

Page 27: ...Belt DriveControl Torque arm Part Properties Round belt Belts of 4 mm 0 16 in and max 5 mm 0 20 in diameter PolyVee belt Drive head with 9 grooves for flexible V ribbed belts PJ form ISO 9981 DIN 7867...

Page 28: ...y requirements as stated in Appendix I have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Perso...

Page 29: ...27 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 Appendix...

Page 30: ...d Box 327 Isando 1600 Gauteng South Africa Tel 27 11 281 99 00 za sales interroll com North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 3 Concord Ontario L4K 2N2 Canada Tel...

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Interroll RollerDrive BT100, User Manual

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