International comfort products RGH072 Installation Instructions Manual Download Page 11

509 01 3808 00

11

Specifications are subject to change without notice.

A-B

0.5” (13)

B-C

1.0” (25)

A-C

1.0” (25)

MAXIMUM ALLOWABLE

DIFFERENCE IN. (MM)

C06110

Fig. 5 -- Unit Leveling Tolerances

Install insulation, cant strips, roofing felt, and counter

flashing as shown.

Ductwork must be attached to curb and

not to the unit. The accessory thru--the--base power and

gas connection package must be installed before the unit

is set on the roof curb.

If field--installed thru--the--roof

curb gas connections are desired, use factory--supplied

pipe coupling and gas plate assembly to mount the

thru--the--roof curb connection to the roof curb. Gas

connections and power connections to the unit must be

field--installed after the unit is installed on the roof curb.

If electric and control wiring is to be routed through the

basepan, attach the accessory thru--the--base service

connections to the basepan in accordance with the

accessory installation instructions.

Slab Mount (Horizontal Units Only) —

Provide a level concrete slab that extends a minimum of

6 in. (150 mm) beyond unit cabinet. Install a gravel

apron in front of condenser coil air inlet to prevent grass

and foliage from obstructing airflow.

NOTE

: Horizontal units may be installed on a roof curb if

required.

Alternate Unit Support (In Lieu of Curb or Slab

Mount) —

A non--combustible sleeper rail can be used in the unit curb

support area. If sleeper rails cannot be used, support the long

sides of the unit with a minimum of 3 equally spaced 4--in. x

4--in. (102 mm x 102 mm) pads on each side.

Step 5 — Field Fabricate Ductwork

Cabinet return-air static pressure (a negative condition)

shall not exceed 0.35 in. wg (87 Pa) with economizer or

0.45 in. wg (112 Pa) without economizer.

For vertical ducted applications, secure all ducts to roof

curb and building structure.

Do not connect ductwork to

unit.

Fabricate supply ductwork so that the cross sectional

dimensions are equal to or greater than the unit supply

duct opening dimensions for the first 18 in. (458 mm) of

duct length from the unit basepan.

Insulate and weatherproof all external ductwork, joints,

and roof openings with counter flashing and mastic in

accordance with applicable codes.

Ducts passing through unconditioned spaces must be

insulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return

should be ducted through the roof deck to comply with

applicable fire codes.

A minimum clearance is not required around ductwork.

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in damage

to roofing materials.
Membrane roofs can be cut by sharp sheet metal

edges. Be careful when placing any sheet metal parts

on such roof.

CAUTION

!

Step 6 — Rig and Place Unit

Keep unit upright and do not drop. Spreader bars are not

required if top crating is left on unit. Rollers may be used

to move unit across a roof. Level by using unit frame as a

reference. See Table 1 and Fig. 6 for additional

information.

Lifting holes are provided in base rails as shown in Fig. 6.

Refer to rigging instructions on unit.

Rigging materials under unit (cardboard to prevent base

pan damage) must be removed PRIOR to placing the unit

on the roof curb.
When using the standard side drain connection, ensure the

red plug in the alternate bottom connection is tight. Do this

before setting the unit in place. The red drain pan plug can

be tightened with a

1

/

2

--in. square socket drive extension. For

further details see Step 11 -- Install External Condensate

Trap and Line on page 17.
Before setting the unit onto the curb, recheck gasketing on

curb.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in

equipment damage.
All panels must be in place when rigging. Unit is not

designed for handling by fork truck.
If using top crate as spreader bar, once unit is set,

carefully lower wooden crate off building roof top to

ground. Ensure that no people or obstructions are

below prior to lowering the crate.

CAUTION

!

Summary of Contents for RGH072

Page 1: ...stall Outside Air Hood 13 Economizer and Two Position Damper Hood Package Removal and Setup Factory Option 13 Economizer Hood and Two Position Hood 13 Step 9 Install Flue Hood 14 Step 10 Install Gas P...

Page 2: ...ability or operation FIRE EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death Disconnect gas piping from unit when leak testing at pressure greater than 0 5 psig 3...

Page 3: ...Heat Exchanger Heating Capacity A Standard Static Motor B High Static Motor C Medium Static Motor Motor Options A None B Economizer w Barometric Relief OA Temp Sensor E Economizer w Barometric Relief...

Page 4: ...4 509 01 3808 00 Specifications are subject to change without notice Fig 1 RGH 072 102 Unit Dimensional Drawing sheet 1 of 2...

Page 5: ...509 01 3808 00 5 Specifications are subject to change without notice Fig 1 RGH 072 102 Unit Dimensional Drawing sheet 2 of 2...

Page 6: ...6 509 01 3808 00 Specifications are subject to change without notice Fig 2 RGH 110 120 Unit Dimensional Drawing sheet 1 of 2...

Page 7: ...509 01 3808 00 7 Specifications are subject to change without notice Fig 2 RGH 110 120 Unit Dimensional Drawing sheet 2 of 2...

Page 8: ...a tion requirements 2 Determine unit location from project plans or select unit location 3 Check for possible overhead obstructions which may interfere with unit lifting or rigging Step 1 Plan for Uni...

Page 9: ...cated ductwork at unit duct openings Install outdoor air hood Install flue hood Install gas piping Install condensate line trap and piping Make electrical connections Install other accessories Frame m...

Page 10: ...T WITHOUT THE WRITTEN AUTHORIZATION OF CARRIER CORPORATION 1 DEC 2 DEC 3 DEC ANG MATERIAL AUTHORIZATION NUMBER TITLE 1029120 CURB ASY ROOF ENGINEERING MANUFACTURING ENGINEERING REQUIREMENTS SIZE DRAWI...

Page 11: ...cross sectional dimensions are equal to or greater than the unit supply duct opening dimensions for the first 18 in 458 mm of duct length from the unit basepan Insulate and weatherproof all external...

Page 12: ...ainst water from higher level runoff and overhangs UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage All panels must be in place when rigging Unit is not designed for ha...

Page 13: ...omizer Hood and Two Position Hood NOTE If the power exhaust accessory is to be installed on the unit the hood shipped with the unit will not be used and must be discarded Save the aluminum filter for...

Page 14: ...0 m above sea level The input rating for altitudes above 2000 ft 610 m must be derated by 4 for each 1000 ft 305 m above sea level For natural gas applications gas pressure at unit gas connection must...

Page 15: ...e embossed raised section of the unit basepan in the condenser section See Fig 15 LOW VOLTAGE CONDUIT CONNECTOR HIGH VOLTAGE CONDUIT CONNECTOR BRASS FITTING FOR 3 TO 6 TON UNITS C13410 Fig 15 Thru Bas...

Page 16: ...ly tape per manufacturer s instructions 4 Pressure test all gas piping in accordance with local and national plumbing and gas codes before connect ing piping to unit NOTE Pressure test the gas supply...

Page 17: ...in per 10 ft 25 mm in 3 m of run Do not use a pipe size smaller than the unit connection 3 4 in Step 12 Make Electrical Connections ELECTRICAL SHOCK HAZARD Failure to follow this warning could result...

Page 18: ...ly WARNING FIRE HAZARD Failure to follow this warning could result in personal injury death or property damage Do not connect aluminum wire between disconnect switch and RGS unit Use only copper wire...

Page 19: ...onnection and moving it to the 200 v 1 4 in male terminal on the primary side of the transformer Refer to unit label diagram for additional information Voltage to compressor terminals during operation...

Page 20: ...line side terminals on the unit mounted non fused disconnect switch this will provide service power to the unit when the unit disconnect switch is open Other connection methods will result in the conv...

Page 21: ...with the accessory Locate the thermostat accessory on a solid wall in the conditioned space to sense average temperature in accordance with the thermostat installation instructions If the thermostat c...

Page 22: ...ise in space RH above control setpoint or a combination thermostat humidistat control device with isolated contact set for dehumidification control The humidistat is normally used in applications wher...

Page 23: ...iring for Hot Gas Re Heat Dehumidification System Rc Rh W1 G Y2 C O W2 B Y1 OAT RRS SRTN HUM D1 D2 V Vg X C G W2 W1 Y2 Y1 R THERMIDISTAT Unit CTB THERMOSTAT Connection not required Hot Gas Re Heat FIO...

Page 24: ...eturn Air smoke detectors require a relocation of the sensor module at unit installation See Fig 35 for the as shipped location Completing Installation of Return Air Smoke Sensor 1 Unscrew the two scr...

Page 25: ...inals marked OCCUPANCY on CTB Remove or cut jumper JMP 2 to complete the installation Step 14 Install Accessories Available accessories include Roof Curb Thru base connection kit must be installed bef...

Page 26: ...5 45 50 50 47 47 233 HIGH 45 50 47 258 48 60 51 262 460 3 60 STD 18 20 19 95 20 25 21 97 MED 19 25 20 114 21 25 22 116 HIGH 21 25 22 129 23 25 24 131 575 3 60 STD 13 15 13 77 17 20 17 81 MED 13 15 13...

Page 27: ...49 60 60 53 52 238 HIGH 49 60 52 263 53 60 57 267 460 3 60 STD 21 25 21 97 22 25 23 99 MED 21 25 22 116 23 25 24 118 HIGH 23 25 24 131 25 30 27 133 575 3 60 STD 14 15 15 79 18 20 19 83 MED 15 20 15 83...

Page 28: ...20 19 87 HIGH 16 20 16 92 19 25 21 96 RGH102 2 stage cool 208 230 3 60 STD 40 40 50 50 42 41 195 44 44 50 50 46 46 199 MED 41 41 50 50 43 43 199 45 45 50 50 47 47 203 HIGH 45 44 50 50 47 46 249 49 48...

Page 29: ...5 21 89 HIGH 17 20 18 94 21 25 23 98 RGH102 2 stage cool 208 230 3 60 STD 45 45 50 50 47 47 200 49 48 60 60 52 51 204 MED 46 46 50 50 49 48 204 50 50 60 60 53 53 208 HIGH 50 49 60 60 53 52 254 54 53 6...

Page 30: ...08 or 230 volts 3 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2 Use the following formula to determine the percentage of voltage i...

Page 31: ...HIN SPECIFIED RANGE j CHECK GAS PIPING FOR LEAKS j CHECK THAT INDOOR AIR FILTERS ARE CLEAN AND IN PLACE j CHECK THAT OUTDOOR AIR INLET SCREENS ARE IN PLACE j VERIFY THAT UNIT IS LEVEL j CHECK FAN WHEE...

Page 32: ...ODE SUBCOOLER BY CLOSING HUMIDISTAT WITH Y1 CLOSED OBSERVE j A REDUCTION IN SUCTION PRESSURE 5 TO 7 PSI EXPECTED j B DISCHARGE PRESSURE UNCHANGED j C LIQUID TEMPERATURE DROPS TO 50 TO 55_F RANGE j D L...

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