International comfort products PH4E Series Installation Instructions Manual Download Page 8

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513 01 3402 02

3. Size ductwork for cooling air quantity (cfm). The minimum

air quantity for proper electric heater operation is listed in

Table 2. Heater limit switches may trip at air quantities

below those recommended.

4. Seal, insulate, and weatherproof all external ductwork.

Seal, insulate and cover with a vapor barrier all ductwork

passing through conditioned spaces. Follow latest Sheet

Metal and Air Conditioning Contractors National

Association (SMACNA) and Air Conditioning Contractors

Association (ACCA) minimum installation standards for

residential heating and air conditioning systems.

5. Secure all ducts to building structure. Flash, weatherproof,

and vibration

isolate duct openings in wall or roof

according to good construction practices.

CONFIGURING UNITS FOR DOWNFLOW (VERTICAL)

DISCHARGE

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before performing service or maintenance operations

on the system, turn off main power to unit and install

lockout tag.

!

WARNING

1. Open all electrical disconnects and install lockout tag

before starting any service work.

2. Remove horizontal (metal) ductcovers to access vertical

(downflow) discharge duct knockouts in unit basepan.

(See FIGURE 7.)

3. To remove downflow return and supply knockout covers,

break front and right side connecting tabs with a screw

driver and hammer. Push cover down to break rear and

left side tabs.

NOTE

: These panels are held in place with tabs similar to an

electrical knockout. Reinstall horizontal duct covers (FIGURE 7)
shipped on unit from factory. Insure openings are air and
watertight.

NOTE

: The design and installation of the duct system must be in

accordance with the standards of the NFPA for installation of
nonresidence

type air conditioning and ventilating systems,

NFPA 90A or residence

type, NFPA 90B; and/or local codes

and ordinances.
Adhere to the following criteria when selecting, sizing, and

installing the duct system:

1. Units are shipped for side shot installation.
2. Select and size ductwork, supply

air registers, and

return

air grilles according to American Society of

Heating, Refrigeration and Air Conditioning Engineers

(ASHRAE) recommendations.

3. Use flexible transition between rigid ductwork and unit to

prevent transmission of vibration. The transition may be

screwed or bolted to duct flanges. Use suitable gaskets to

ensure weather

tight and airtight seal.

4. All units must have field

supplied filters or accessory filter

rack installed in the return

air side of the unit.

Recommended sizes for filters are shown in Table 1.

5. Size all ductwork for maximum required airflow (either

heating or cooling) for unit being installed. Avoid abrupt

duct size increases or decreases or performance may be

affected.

6. Adequately insulate and weatherproof all ductwork located

outdoors. Insulate ducts passing through unconditioned

space, and use vapor barrier in accordance with latest

issue of Sheet Metal and Air Conditioning Contractors

National Association (SMACNA) and Air Conditioning

Contractors of America (ACCA) minimum installation

standards for heating and air conditioning systems.

Secure all ducts to building structure.

7. Flash, weatherproof, and vibration

isolate all openings in

building structure in accordance with local codes and

good building practices.

FIGURE 7

Supply and Return Duct Opening

Horizontal Duct Covers

Basepan
Downflow
(Vertical)
Supply
Knockout 

Basepan
Downflow 
(Vertical)
Return
Knockout 

Step 6 — Provide for Condensate Disposal

NOTE

: Ensure that condensate

water disposal methods comply

with local codes, restrictions, and practices.
The PH4E units dispose of condensate through a 3/4 in. NPT

female fitting that exits on the compressor end of the unit.

Condensate water can be drained directly onto the roof in

rooftop

 

installations (where permitted) or onto a gravel apron in

ground

 

level installations. Install a field

supplied condensate

trap at end of

 

condensate connection to ensure proper drainage.

Make sure that

 

the outlet of the trap is at least 1 in. (25 mm)

lower than the drain

pan

 

condensate connection to prevent the

pan from overflowing. Prime

 

the trap with water. When using a

gravel apron, make sure it slopes

 

away from the unit.

If the installation requires draining the condensate water away

from the unit, install a field

supplied 2 

in. (51mm) trap at the

condensate connection to ensure proper drainage. Condensate

trap is available as an accessory or is field

supplied. Make sure

that the outlet of the trap is at least 1 in. (25 mm) lower than the

unit drain

pan condensate connection to prevent the pan from

overflowing. Connect a drain tube using a minimum of

field

supplied 3/4

in. PVC or field

supplied 3/4

in. copper pipe

at outlet end of the 2

in. (51 mm) trap. (See FIGURE 8) Do not

undersize the tube. Pitch the drain tube downward at a slope of

at least 1 in. (25 mm) every 10 ft (3 m) of horizontal run. Be sure

to check the drain trough for leaks. Prime the trap at the

beginning of the cooling season start

up.

Summary of Contents for PH4E Series

Page 1: ...Accessory Electric heaters Installation 10 Sequence of Operation 10 PRE START UP 13 START UP 13 Checking Cooling Heating Control Operation 13 Check for Refrigerant Leaks 13 PAGE Start Up Adjustments...

Page 2: ...and screws Although special care is taken to reduce sharp edges to a minimum be extremely careful when handling parts or reaching into the unit CAUTION INTRODUCTION The PH4E heat pump is fully self co...

Page 3: ...le materials Slab mounted units should be at least 4 in 102 mm above the highest expected water and runoff levels Do not use unit if it has been under water Step 4 Rig and Place Unit Rigging and handl...

Page 4: ...4 513 01 3402 02 FIGURE 3 MODEL SIZE 24 36 DIMENSIONS...

Page 5: ...5 513 01 3402 02 FIGURE 4 MODEL SIZE 48 DIMENSIONS...

Page 6: ...NUMBER A IN mm B small base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1...

Page 7: ...standards of the NFPA for installation of non residence type air conditioning and ventilating systems NFPA 90A or residence type NFPA 90B and or local codes and ordinances Select and size ductwork sup...

Page 8: ...ight seal 4 All units must have field supplied filters or accessory filter rack installed in the return air side of the unit Recommended sizes for filters are shown in Table 1 5 Size all ductwork for...

Page 9: ...to the unit ground screw in the control compartment or conduit approved for electrical ground when installed in accordance with NEC NFPA 70 National Fire Protection Association latest edition in Canad...

Page 10: ...rom transformer splice connection and connect black wire from transformer to splice connection Insulate unused blue transformer tap See transformer label During unit start up check secondary voltage t...

Page 11: ...4 15 4 5 9 3 7 34 4 15 4 5 9 4 7 44 INDOOR BLOWER Nominal Cooling Airflow CFM Nominal Cooling Airflow L s Size in Size cm Motor HP Motor W 800 378 10x10 25 4x25 4 1 4 187 1000 472 10x10 25 4x25 4 1 2...

Page 12: ...12 513 01 3402 02 FIGURE 12 Wiring Diagram 400 3 50...

Page 13: ...cellaneous loose parts have been removed 5 Each unit system has 2 Schrader type ports one low side Schrader fitting located on the suction line and one high side Schrader fitting located on the compre...

Page 14: ...a substantial adjustment is indicated an abnormal condition exists somewhere in the cooling system such as insufficient airflow across either coil or both coils Proceed as follows 1 Remove cap from lo...

Page 15: ...ow Watts 303 305 306 300 Cfm 969 879 785 687 High Watts 435 428 428 422 Cfm 963 833 758 676 PH4E30 Low Watts 1002 954 921 889 853 814 Cfm 1189 1115 1041 971 903 833 High Watts 700 683 688 755 Cfm 1223...

Page 16: ...55 850 944 1038 7 5 8 2 9 2 10 4 11 7 12 9 14 9 16 7 18 7 Step 3 Defrost Control Quiet Shift Quiet Shift is a field selectable defrost mode which will eliminate occasional noise that could be heard at...

Page 17: ...esult in personal injury or death 1 Turn off electrical power to the unit and install a lockout tag before performing any maintenance or service on this unit 2 Use extreme caution when removing panels...

Page 18: ...l be sure to clean between the coils Be sure to flush all dirt and debris from the unit base Inspect the drain pan and condensate drain line when inspecting the coils Clean the drain pan and condensat...

Page 19: ...lly indicates a refrigerant leak If oil is detected or if low performance is suspected leak test all refrigerant tubing using an electronic leak detector or liquid soap solution If a refrigerant leak...

Page 20: ...4E including the compressor oil needed servicing systems on roofs containing synthetic materials the filter drier and refrigerant charging Refrigerant PROPERTY HAZARD PERSONAL INJURY OR ENVIRONMENTAL...

Page 21: ...system charge so that pressure gauges read zero gauge Never open system without breaking vacuum with dry nitrogen Check Defrost Thermostat The defrost thermostat is usually located on the lowest liqu...

Page 22: ...ned to detect HFC refrigerant R 410A as with other HFCs is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressure...

Page 23: ...nd correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refr...

Page 24: ...IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMP...

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