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506 01 5001 00

    May 2007

INSTALLATION INSTRUCTIONS

3-phase  R-22 Split System Heat Pump

Product Family: N2H3, H2H3

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words

 DANGER, WARNING, CAU‐

TION, 

and

 NOTE

 are used to identify levels of haz‐

ard seriousness. The signal word 

DANGER

 is only

used on product labels to signify an immediate haz‐
ard. The signal words

 WARNING,

 

CAUTION, 

and

NOTE

 will be used on product labels and through‐

out this manual and other manuals that may apply
to the product.

DANGER

 - Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

- Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

- Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

- Used to highlight suggestions which 

will

result in enhanced installation, reliability, or opera‐
tion.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 - 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

4 - 9

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

9 - 10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Defrost System

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start-up  Procedure

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

12 - 13

. . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

13

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Comfort Alert

t

 Diagnostics Codes

15

. . . . . . . . . . . . . . 

!

WARNING

DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per‐
sons could result in equipment malfunction, prop‐
erty damage, personal  injury and/or death.

The information contained in this manual is in‐
tended for use by a qualified service technician fa‐
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Summary of Contents for H2H3 Series

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...r runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where re...

Page 3: ...it System Heat Pump 506 01 5001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service...

Page 4: ...orms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home or apartment avoid...

Page 5: ...in the field use dehydrated or dry sealed deoxidized copper refrigeration tubing Do not use copper water pipe Do not remove rubber plugs or caps from copper tubing until connections are ready to be ma...

Page 6: ...ION UNIT OPERATION HAZARD Failure to follow this caution may result in improp er product operation Do not bury more than 36 of line set underground Refrigerant may migrate to cooler buried section dur...

Page 7: ...g against inside of piston body 3 Find plastic bag taped to unit containing copper adapter tube with brass nut 4 Install adapter tube against retainer and thread brass nut onto liquid service valve Ti...

Page 8: ...2 4 6 1000 1500 LEAK IN SYSTEM VACUUM TIGHT TOO WET TIGHT DRY SYSTEM 2000 MICRONS 2500 3000 3500 4000 4500 5000 3 7 5 Triple Evacuation Method The triple evacuation method should only be used when sys...

Page 9: ...nces Use a copper conductor of the correct size from the grounding lug in control box to a grounded connection in the service panel or a properly driven and electrically grounded ground rod Supply Vol...

Page 10: ...ircuit Connections LEGEND 24 V FACTORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR C W 2 L G Y E O R C W 2 L G Y E O R ODT...

Page 11: ...door fan motor lead from OF2 on control board refer to Figure 15 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in hea...

Page 12: ...Operate unit a minimum of 10 minutes before checking charge NOTE If outdoor unit has a 2 speed fan motor motor will operate in low speed when outdoor ambient temperature is below 82 F Pull one of the...

Page 13: ...satisfied its contacts open de energizing contactor and blower relay Compressor and motors stop NOTE If indoor unit is equipped with a time delay relay circuit the blower runs an additional length of...

Page 14: ...Stage Compressor Signal First Stage Compressor Signal 24 VAC for Thermostat Indicator 24 Volt Power 24 Volt Common 24 Volt Compressor Protection Function DC Compressor Solenoid ALERT LED TRIP LED DC S...

Page 15: ...estriction 2 If high pressure switch present go to Flash Code 2 information 3 Intermittent thermostat demand signal 4 System or control board defective Yellow ALERT Flash Code 4 Locked Rotor LOCKOUT 1...

Page 16: ...R and C are reverse wired TRIP LED and ALERT LED flashing together Verify R and C terminals are supplied with 19 28VAC ALERT Flash Code 3 Compressor short cycling displayed incorrectly Verify Y termi...

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