International comfort products C4A3 Series Installation Instructions Manual Download Page 9

INSTALLATION INSTRUCTIONS

R-410A Split System Air Conditioner

421 01 5101 00

9

ELECTRICAL WIRING

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to turn off the main (remote) electrical dis‐
connect device could result in personal injury or
death.

Before installing, modifying or servicing system,
turn OFF the main (remote) electrical disconnect
device. There may be more than one disconnect
device.

The supply voltage must be 208/230 volts (197 volt
minimum to 253 volts maximum) 60 Hz single phase.

Outdoor units are approved for use with copper
conductors only. Do not use aluminum wire.

Refer to unit rating plate for minimum circuit ampacity and
circuit protection requirements.

Grounding

Permanently ground unit in accordance with the National
Electrical Code and local codes or ordinances. Use a
copper conductor of the correct size from the grounding
lug in control box to a grounded connection in the service
panel or a properly driven and electrically grounded
ground rod.

Wiring Connections

Make all outdoor electrical supply (Line Voltage)
connections with raintight conduit and fittings. Most
codes require a disconnect switch outdoors within sight of
the unit. Consult local codes for special requirements.

Route electrical supply (Line Voltage) wiring through
knockout hole in bottom of Control Box. Connect wires to
Contactor and Ground Lug according to Wiring Diagram
on unit. Refer to Figure 8.

Route thermostat wiring through rubber grommet in
bottom of Control Box. Low voltage lead wires are
provided in the control box for connection to thermostat
wires (use wire nuts). Refer to Wiring Diagram on unit and
Figure 9 for low voltage wiring examples.

NOTE:

 Use No. 18 AWG (American Wire Gage)

color-coded, insulated (35 

°

C minimum) wire. If

thermostat is located more than 100 feet (30.5 m) from
unit as measured along the control voltage wires, use No.
16 AWG color-coded wires to avoid excessive voltage
drop.

NOTE:

 Some models are factory equipped with Comfort

Alert

t

 Diagnostics device. If Comfort Alert is used as a

field installed option, then a hot bundle must be run for
proper connection.

Figure 8

Electrical Supply (Line Voltage) Connections

DISCONNECT

PER NEC AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

11

23 or 13

L1

L2

Summary of Contents for C4A3 Series

Page 1: ...following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 5 8 Elec...

Page 2: ...kes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Page 3: ...stem Air Conditioner 421 01 5101 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Page 4: ...f level Place the unit over one or more load bearing walls If there are several units mount them on platforms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guarant...

Page 5: ...al TXV installation is shown in Figure 3 Figure 3 Typical TXV Installation TXV SENSING BULB EQUALIZER TUBE ÉÉ ÉÉ ÉÉ ÉÉ 8 O CLOCK 4 O CLOCK STRAP SENSING BULB EITHER SIDE SUCTION TUBE INDOOR COIL SUCTION TUBE LIQUID TUBE B REFRIGERANT LINE SETS The refrigerant line set must be properly sized to assure maximum efficiency and proper oil circulation Refer to Product Specifications and Long Line Applic...

Page 6: ...n improp er product operation Do not leave system open to atmosphere any lon ger than absolutely required for installation Inter nal system components especially refrigerant oils are extremely susceptible to moisture con tamination Keep ends of tubing sealed during installation until the last possible moment Figure 4 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTD...

Page 7: ...ve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Braze with Sil Fos or Phos copper alloy on cop per to copper joints and wrap a wet cloth around rear of fitting to prevent damage to TXV H EVACUATING LINE SET AND INDOOR COIL The...

Page 8: ...oisture 5 Repeat this procedure as indicated in Figure 7 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 7 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT ...

Page 9: ...ine Voltage connections with raintight conduit and fittings Most codes require a disconnect switch outdoors within sight of the unit Consult local codes for special requirements Route electrical supply Line Voltage wiring through knockout hole in bottom of Control Box Connect wires to Contactor and Ground Lug according to Wiring Diagram on unit Refer to Figure 8 Route thermostat wiring through rub...

Page 10: ... THERMOSTAT FURNACE Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AC with Red wire connected to power Comfort Alert R C Y ...

Page 11: ...ure by attaching an accurate thermistor type sensor or electronic thermometer to liquid line near outdoor coil 4 Refer to unit rating plate for required subcooling temperature 5 Refer to Figure 10 Find the required liquid line temperature where the rating plate subcooling temperature intersects measured liquid service valve pressure 6 If the measured liquid line temperature is higher than the char...

Page 12: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand signal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 11 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINTE...

Page 13: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Page 14: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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