International comfort products C4A3 Series Installation Instructions Manual Download Page 11

INSTALLATION INSTRUCTIONS

R-410A Split System Air Conditioner

421 01 5101 00

11

START-UP PROCEDURE

1.

Set indoor thermostat selector switch to OFF.

2.

Turn ON all electrical disconnect devices.

3.

If unit has a crankcase heater, energize the heater
and wait 24 hours before proceeding.

4.

Set indoor thermostat at desired temperature.  Be
sure setpoint is below indoor ambient temperature
or thermostat will not call for cooling.

5.

Set indoor thermostat selector switch to COOL.
Operate unit for minimum 15 minutes, then check
the system refrigerant charge.

REFRIGERANT CHARGE

Outdoor units are shipped with a refrigerant charge to
match a specific  indoor coil and 15 feet of refrigerant line.
If shorter or longer refrigerant lines or a different indoor
coil are used, the charge will have to be adjusted.

For different line lengths, add or remove charge based on
0.6 ounces charge per foot of difference. For example, a
25 foot line set is 10 feet longer than the specified 15 feet.
Add 0.6 ounces charge for each of the extra 10 feet:

10 x 0.6 = 6.0 ounces additional charge

This outdoor unit is designed for use only with indoor coils
that utilize a TXV refrigerant metering device. With an
indoor TXV, use the subcooling method to make final
charge adjustments:

NOTE:

 Only use subcooling charging method when

S

 outdoor ambient temperature is between 70

_

F and 100

_

F

S

 indoor temperature is between 70

_

 and 80

_

F

S

 line set is less that 80 feet.

1.

Operate unit a minimum of 15 minutes before
checking charge.

NOTE:

 If outdoor unit has a 2-speed fan motor,

motor will operate in low speed when outdoor
ambient temperature is below 82 

°

F. Pull one of the

yellow low voltage wires off the fan control and the
unit will default to high speed fan for servicing.
Reconnect wire after servicing.

2.

Measure liquid service valve pressure by attaching
an accurate gauge to service port.

3.

Measure liquid line temperature by attaching an
accurate thermistor type sensor or electronic
thermometer to liquid line near outdoor coil.

4.

Refer to unit rating plate for required subcooling
temperature.

5.

Refer to Figure 10. Find the required liquid line
temperature where the rating plate subcooling
temperature intersects measured liquid service
valve pressure.

6.

If the measured liquid line temperature is higher
than the chart number, add refrigerant to lower the
measured temperature.

NOTE:

 When adding refrigerant, charge in liquid form,

using a flow restricting device, into the suction port.
If the measured liquid line temperature is lower than the
chart number, reclaim refrigerant to raise the measured
temperature.
Tolerance is 

 3 

°

F.

Figure 10

R-410A Required Liquid Line Temperature (

°

F)

Measured Liquid

Pressure (psig)

Rating Plate (required)

Subcooling Temperature (

°

F)

Measured Liquid

Pressure (psig)

Rating Plate (required)

Subcooling Temperature (

°

F)

6

8

10

12

14

16

6

8

10

12

14

16

251

78

76

74

72

70

68

364

104

102

100

98

96

94

259

80

78

76

74

72

70

374

106

104

102

100

98

96

266

82

80

78

76

74

72

384

108

106

104

102

100

98

274

84

82

80

78

76

74

395

110

108

106

104

102

100

283

86

84

82

80

78

76

406

112

110

108

106

104

102

291

88

86

84

82

80

78

416

114

112

110

108

106

104

299

90

88

86

84

82

80

427

116

114

112

110

108

106

308

92

90

88

86

84

82

439

118

116

114

112

110

108

317

94

92

90

88

86

84

450

120

118

116

114

112

110

326

96

94

92

90

88

86

462

122

120

118

116

114

112

335

98

96

94

92

90

88

474

124

122

120

118

116

114

345

100

98

96

94

92

90

SEQUENCE OF OPERATION

With power supplied to indoor and outdoor units,
transformer is energized.

On a call for cooling, the thermostat makes circuits R-Y
and R-G. Circuit R-Y energizes contactor, starting
outdoor fan motor and compressor. Circuit R-G
energizes indoor unit blower relay, starting indoor blower
motor.

When thermostat is satisfied, its contacts open,
de-energizing contactor and blower relay. Compressor
and motors stop.

NOTE:

 If indoor unit is equipped with a time-delay relay

circuit, the blower runs an additional length of time to
increase system efficiency.

Summary of Contents for C4A3 Series

Page 1: ...following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 5 8 Elec...

Page 2: ...kes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Page 3: ...stem Air Conditioner 421 01 5101 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Page 4: ...f level Place the unit over one or more load bearing walls If there are several units mount them on platforms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guarant...

Page 5: ...al TXV installation is shown in Figure 3 Figure 3 Typical TXV Installation TXV SENSING BULB EQUALIZER TUBE ÉÉ ÉÉ ÉÉ ÉÉ 8 O CLOCK 4 O CLOCK STRAP SENSING BULB EITHER SIDE SUCTION TUBE INDOOR COIL SUCTION TUBE LIQUID TUBE B REFRIGERANT LINE SETS The refrigerant line set must be properly sized to assure maximum efficiency and proper oil circulation Refer to Product Specifications and Long Line Applic...

Page 6: ...n improp er product operation Do not leave system open to atmosphere any lon ger than absolutely required for installation Inter nal system components especially refrigerant oils are extremely susceptible to moisture con tamination Keep ends of tubing sealed during installation until the last possible moment Figure 4 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTD...

Page 7: ...ve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Braze with Sil Fos or Phos copper alloy on cop per to copper joints and wrap a wet cloth around rear of fitting to prevent damage to TXV H EVACUATING LINE SET AND INDOOR COIL The...

Page 8: ...oisture 5 Repeat this procedure as indicated in Figure 7 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 7 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT ...

Page 9: ...ine Voltage connections with raintight conduit and fittings Most codes require a disconnect switch outdoors within sight of the unit Consult local codes for special requirements Route electrical supply Line Voltage wiring through knockout hole in bottom of Control Box Connect wires to Contactor and Ground Lug according to Wiring Diagram on unit Refer to Figure 8 Route thermostat wiring through rub...

Page 10: ... THERMOSTAT FURNACE Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AC with Red wire connected to power Comfort Alert R C Y ...

Page 11: ...ure by attaching an accurate thermistor type sensor or electronic thermometer to liquid line near outdoor coil 4 Refer to unit rating plate for required subcooling temperature 5 Refer to Figure 10 Find the required liquid line temperature where the rating plate subcooling temperature intersects measured liquid service valve pressure 6 If the measured liquid line temperature is higher than the char...

Page 12: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand signal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 11 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINTE...

Page 13: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Page 14: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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