Installation Guide
P/N 3-500049-01
MaxiScan 3010
Network System
3010 software version 2.00 or later
Page 1: ...Installation Guide P N 3 500049 01 MaxiScan3010 NetworkSystem 3010 software version 2 00 or later ...
Page 2: ...matériel brouilleur du Canada This equipment complies with the UL 1950 standard Cet équipement est conforme à la norme UL 1950 Australia New Zealand This equipment has been tested and found to conform to the Australian EMC framework concerning Class A digital devices prescribed by the Australian and New Zealand standard AS NZS 3548 Mexico Este equipo cumple con la certificatión NOM The information...
Page 3: ...es 10 Cable overview Installation configurations 11 MaxiScan 3100 network 12 Up to three MaxiScan 3100 units More than three MaxiScan 3100 units using MCS boxes MaxiScan 3300 network 15 Up to two MaxiScan 3300 units More than two MaxiScan 3300 units MCS boxes Multihead configuration 18 Scanning area Configuration Input synchronization 20 Controlled by the MaxiScan 3010 Controlled by each scanner i...
Page 4: ...ion example 26 Output synchronization 3 Setup 27 System configuration checklist 27 MaxiScan 3100 28 Set up each MaxiScan 3100 as a slave unit online Setup MaxiScan 3100 slave unit offline MaxiScan 3300 33 Set up each MaxiScan 3300 as a slave unit online Setup MaxiScan 3300 slave unit off line MaxiScan 3010 Network System 38 Set up the MaxiScan 3010 online MaxiScan 3010 input synchronization setup ...
Page 5: ...Contents MaxiScan 3010 Installation Guide 5 POWER SUPPLY 9 pin subD male connector HOST 15 pin subD female connector SYNCHROS 9 pin subD female connector Network cable pinouts 49 ...
Page 6: ...Contents 6 MaxiScan 3010 Installation Guide ...
Page 7: ...you have more than two scanners in your network use a power supply suitable for your operating requirements see the power calculation method in section 2 Installation Always use a grounded power supply Always use an adapter cable to connect a MaxiScan 3100 to the MaxiScan 3010 Never connect a MaxiScan 3100 directly to the MaxiScan 3010 Maximum current accepted between the and of the SYNCHROS port ...
Page 8: ...se EasySet System setup software to set up your MaxiScan Network Test your setup before you install the MaxiScan 3010 Network System permanently Cabling A twisted pair for data lines is strongly recommended on the SCANNER BUS port Depending on cable characteristics twisted pair shield etc an RS 485 connection theoretically allows a cabling distance of a few hundred meters Power supply Always use a...
Page 9: ...Y SCANNER BUS SYNCHROS HOST input output synchronization power supply RS 232 host RS 485 network cable to scanners How you connect up your MaxiScan 3010 Network System depends on the number and type of scanners in the network as well as the power rating of the power supply connected to the MaxiScan 3010 ...
Page 10: ...ble can be daisy chained to another by connecting the daisy chain end 2 of the first cable to the MNS daisy chain end 3 of the second cable The MaxiScan end 3 is connected to the scanner or adapter cable if using a MaxiScan 3100 Each end is labeled accordingly On the last cable in the network connect the terminator connector to the daisy chain end 2 Cable overview Intermec part numbers network cab...
Page 11: ...d to use the MaxiScan Connection System MCS boxes Study each case carefully to select the type of installation that best fits your needs MaxiScan 3100 network MaxiScan 3100 network MaxiScan 3100 network with MCS boxes MaxiScan 3300 network MaxiScan 3300 network MaxiScan 3300 with MCS boxes Multihead configuration Multihead installation Scanning area The examples in this section are basic installat...
Page 12: ...work The MaxiScan 3100 units are connected to the network with an RS 232 485 adapter cable The scanners with adapter cable are then interconnected to the MaxiScan 3010 Network System through an RS 485 network cable All MaxiScan 3100 share the same power supply and I O synchronization lines ...
Page 13: ...ee MaxiScan 3100 units to the MaxiScan 3010 Network System If you want to connect more than three scanners you must use the alternative connection method using the MaxiScan Connection System described on the next page or provide a power supply with sufficient power calculated as follows The power supply must withstand at least n x 2 5 Watt with peaks of up to two or three times this value n number...
Page 14: ...rough an RS 485 network cable Each scanner has its own power supply and manages its own I O synchronization lines via the MCS boxes adapter cable P N 3 510022 00 adapter cable P N 3 510022 00 power supply 7 25V MCS MaxiScan 3010 RS 232 straight cable P N 0 530062 01 RS 485 network cable 1m P N 3 504039 00 3m P N 3 504039 01 power supply and I O synchros Ö Õ MaxiScan 3100 MCS power supply and I O s...
Page 15: ...an 3010 Installation Guide 15 MaxiScan 3300 network The MaxiScan 3300 units are directly interconnected to the MaxiScan 3010 Network System through an RS 485 network cable All scanners share the same power supply and I O synchronization lines ...
Page 16: ...the MaxiScan 3010 Network System If you want to connect more than two scanners you must use the alternative connection method using the MaxiScan Connection System described on the next page or provide a power supply with sufficient power calculated as follows The power supply must withstand at least n x 5 Watt with peaks of up to two or three times this value n number of MaxiScan 3300 scanners con...
Page 17: ... System through an RS 485 network cable Each MaxiScan has its own power supply and manages its own I O synchronization lines power supply 7 25 V MCS MaxiScan 3010 RS 232 straight cable P N 0 530062 01 RS 485 network cable 1m P N 3 504039 00 3m P N 3 504039 01 MaxiScan 3300 standard power supply and I O synchros Ö Õ terminator connector P N 3 500029 01 MaxiScan 3300 MCS standard power supply and I ...
Page 18: ...head is a way of combining several MaxiScan 3100 or MaxiScan 3300 units to cover a larger scanning area RS 232 straight cable P N 0 530062 01 scanner 2 scanner 1 MaxiScan 3010 RS 485 network cable 1mP N3 504039 00 3mP N3 504039 01 terminator connector P N 3 500029 01 synchronization Power supply 7 25 V ...
Page 19: ...d of time is checked and filtered by the MaxiScan 3010 This is the multihead timeout that must be defined during setup with EasySet The bar code read twice will only be transmitted one time M1 M2 M2 M1 M2 C1 C3 C2 C3 C3 Start timeout End timeout Start timeout collected collected collected collected collected transmitted transmitted transmitted NOT transmitted transmitted Configuration In a multihe...
Page 20: ... the MaxiScan 3010 by the host system Controlled by each scanner in the network Input synchronization can be controlled individually by each scanner in the network The synchronization device can be connected to the MCS box if applicable or directly to the MaxiScan 3010 see examples Refer to the MaxiScan 3100 and or 3300 Installation Guide for a detailed explanation of how to set up synchronization...
Page 21: ...g triggered by an opto coupled MLV 40 8 28 VISOLUX cell photoelectric sensor 1 5 4 9 8 7 6 5 4 3 2 1 GND SI SI 5V 50 mA max 7 25 VDC power supply 300 Ω Ω Ω Ω SYNCHROS 9 pin subD female connector MaxiScan 3010 Pin 7 brings the SI signal to the MaxiScan 3010 In all cases the synchronization current provided by the external input device must be limited to 20 mA max 15 mA is a good average value ...
Page 22: ...lectric sensor 1 5 4 9 8 7 6 5 4 3 2 1 GND SI SI 7 25 VDC power supply SYNCHROS 9 pin subD female connector MaxiScan 3010 300Ω 1KΩ 2 2KΩ S4 S5 S6 300Ω Pin 8 brings the SI signal to the MaxiScan 3010 in an adjustable configuration of resistors via 3 jumpers for different voltage inputs In all cases the synchronization current provided by the external input device must be limited to 20 mA max 15 mA ...
Page 23: ...mpers unscrew the front and rear panels of the MaxiScan 3010 and slide out the motherboard VOLTAGE JUMPER 6 to 15V S4 16 to 24V S5 25 to 50V S6 POWERSUPPLY DB9male SCANNERBUS DB15male SYNCHROS DB9female HOST DB15female S6 S5 S4 The SI signal on the SYNCHROS port accepts up to 50V however the MaxiScan 3010 is limited to 25V ...
Page 24: ...tor Pin 4 brings the SI signal to the SCANNER BUS port only This is only possible for a maximum of three or four scanners using the correct power supply see the power calculation method in section 2 Installation In this example the synchronization is controlled by each scanner and not by the MaxiScan 3010 The synchronization parameters of each scanner must be configured separately The synchronizat...
Page 25: ...can 3010 can send information to an external device or directly to the host system after a good read no read or network failure Controlled by each scanner in the network Output synchronization can also be controlled individually by each scanner in the network To setup this type of output synchronization see the MaxiScan 3100 and MaxiScan 3300 Installation Guides When output sychronization is contr...
Page 26: ...ut synchronization Example Opto coupled control output 9 8 7 6 5 4 3 2 1 GND SO SO 5V 50 mA max 7 25 VDC power supply MaxiScan 3100 SYNCHROS 9 pin subD female connector conveyor command block The synchronization current provided by the external output device must be limited to 20 mA max 15 mA is a good average value ...
Page 27: ...ts in the network RS 232 settings for communication with the host system etc Disconnect all power supplies Using the network cables connect the slave units to the MaxiScan 3010 directly on the SCANNER BUS port or via the MCS boxes if applicable connect the HOST cable and connect the SYNCHROS cable if applicable Connect the slave unit power supplies to the MCS boxes if applicable Connect the MaxiSc...
Page 28: ... to the PC where EasySet is installed There are two options for this connection depending on the cable used power supply RS 232 straight cable P N 0 530062 01 MCS box power supply RS 232 Y cable P N 0 530062 02 System power ON Read this configuration code with the MaxiScan 3100 to enable online setup with EasySet EasySet MaxiScan 3100 start online setup 41 4A 0F 29 60 4F ...
Page 29: ...synchronization controlled by the MaxiScan 3010 network parameters activate synchronization To set up synchronization controlled by the scanners in your network see the MaxiScan 3100 Installation Guide for details Activate each MaxiScan 3100 as a slave unit You can activate up to 20 slaves with EasySet network parameters activate slave Disconnect then reconnect the scanner to put it in to working ...
Page 30: ...if you have already set up each MaxiScan unit reset factory defaults optional 46 42 60 If you have not already configured your MaxiScan 3100 unit s do it now See the MaxiScan 3100 Installation Guide for details You must configure your scanner s before activating each of them as a slave unit Read this code to activate synchronization controlled by the MaxiScan 3010 This option is available only for...
Page 31: ...te the MaxiScan 3100 slave units activate slave MaxiScan 3100 slave 1 41 4A 0F 2A 47 04 02 01 60 activate slave MaxiScan 3100 slave 2 41 4A 0F 2A 47 04 02 02 60 activate slave MaxiScan 3100 slave 3 41 4A 0F 2A 47 04 02 03 60 activate slave MaxiScan 3100 slave 4 41 4A 0F 2A 47 04 02 04 60 ...
Page 32: ...0F 2A 47 04 02 05 60 Disconnect then reconnect the scanner to put it in to working mode The start online setup bar code on the previous page will put the scanner back in to setup mode Deactivating slave mode offline Read this bar code to deactivate each slave unit deactivate slave 3100 41 4A 01 24 60 ...
Page 33: ...to the PC where EasySet is installed There are two options for this connection depending on the cable used power supply RS 232 straight cable P N 0 530062 01 MCS box power supply RS 232 Y cable P N 0 530062 02 System power ON Start EasySet and select MaxiScan 3300 from the menu Product Select Set the communication parameters automatically by selecting the menu communication setup ...
Page 34: ...Scan 3300 as a slave unit You can activate up to 20 slaves with EasySet network parameters activate slave Once the scanner has been activated as a slave communication between the MaxiScan 3300 and EasySet is cut off You must activate the slaves at the end of setup Deactivating slave mode online Since there is no communication between the MaxiScan 3300 and EasySet when slave mode has been activated...
Page 35: ...et factory defaults Do not read this code if you have already set up each MaxiScan unit reset factory defaults optional 46 42 60 If you have not already configured your MaxiScan 3300 unit s do it now See the MaxiScan 3100 Installation Guide for details You must configure your scanner s before activating each of them as a slave unit Read this code to activate synchronization controlled by the MaxiS...
Page 36: ... 47 01 40 43 46 00 48 3E 06 49 3E 15 41 08 40 4E 45 53 3E 02 45 54 3E 03 47 04 02 01 45 57 60 activate slave MaxiScan 3300 slave 2 48 47 01 40 43 46 00 48 3E 06 49 3E 15 41 08 40 4E 45 53 3E 02 45 54 3E 03 47 04 02 02 45 57 60 activate slave MaxiScan 3300 slave 3 48 47 01 40 43 46 00 48 3E 06 49 3E 15 41 08 40 4E 45 53 3E 02 45 54 3E 03 47 04 02 03 45 57 60 ...
Page 37: ...3E 02 45 54 3E 03 47 04 02 04 45 57 60 activate slave MaxiScan 3300 slave 5 48 47 01 40 43 46 00 48 3E 06 49 3E 15 41 08 40 4E 45 53 3E 02 45 54 3E 03 47 04 02 05 45 57 60 Deactivating slave mode offline Read this bar code to deactivate each slave unit deactivate slave unit 3300 48 47 00 48 3E 00 47 3E 00 40 4F 45 53 3E 00 45 54 3E 0D 3E 0A 45 58 60 ...
Page 38: ...Scan 3010 Start EasySet EasySet System power ON When the power is switched on the MaxiScan 3010 is in configuration mode 19200 8 N 2 and remains in this mode until it receives data from a MaxiScan unit on the network when a scanner reads a bar code Once it has read a bar code the MaxiScan goes in to default configuration 9600 7 E 2 Set up the MaxiScan 3010 Network System using EasySet number of sl...
Page 39: ...each slave Pre and postambles for the slaves allow the host application to discern data coming from one scanner or another multihead function synchronization see synchronization setup options on the following page multicode function See EasySet for a full explanation of the setup options for the MaxiScan 3010 ...
Page 40: ...when no current flows between the MaxiScan 3010 inputs SI and SI Reading remains active until current starts to flow Rising edge Reading is triggered by a rising edge current between the MaxiScan 3010 inputs SI and SI Reading remains active until the input synchronization timeout is reached Falling edge Reading is triggered by a falling edge current between the MaxiScan 3010 inputs SI and SI Readi...
Page 41: ...d within a given period of time Only works with an input synchronization trigger Network failure The output device is triggered when a problem occurs on the network protocol bad frame bad CRC etc Current on The output device operates when current flows between the MaxiScan 3010 outputs SO and SO Current off The output device operates when no current flows between the MaxiScan 3010 outputs SO and S...
Page 42: ...Setup 42 MaxiScan 3010 Installation Guide ...
Page 43: ...racteristics Current consumption 0 675 W peaks of up to 2 or 3 times this value at power up Dimensions width x depth x height 14 2 x 11 3 x 3 cm 5 59 x 4 45 x 1 18 Weight 300 grams 10 6 ounces Physical characteristics Connectors DB9 and DB15 connectors Operating temperature 0 C to 40 C 32 F to 104 F Storage temperature 25 C to 60 C 13 F to 140 F Relative humidity 10 to 90 non condensing Electrosta...
Page 44: ...nator connector adapter cable MaxiScan 3100 only RS 232 C Y cable 3 500029 01 3 510022 00 0 530062 02 Cables The MaxiScan 3010 must have a grounded power supply Use shielded cables for the SCANNER BUS line A twisted pair is recommended for data lines on the SCANNER BUS port US 0 531029 08 Europe except UK 0 531029 02 Power supply UK 0 531029 04 Sync switch Intermec photoelectric switch 3 500029 03...
Page 45: ... 4 5 6 7 8 SI SI RS 422 485 RX TX RX TX pin function 1 receive data RX RS 422 485 2 transmit data TX RS 422 485 3 receive data RX RS 422 485 4 transmit data TX RS 422 485 5 positive synchronization input SI 6 negative synchronization input SI 7 not connected 8 not connected 9 power in 7 to 25 VDC 10 power in 7 to 25 VDC 11 power ground 12 shield 13 grounded power 14 power in 7 to 25 VDC 15 power g...
Page 46: ...Guide POWER SUPPLY 9 pin subD male connector 6 7 8 9 1 2 3 4 5 GND 4 wires 7 25 VDC 5 wires pin function 1 power in 7 to 25 VDC 2 power in 7 to 25 VDC 3 power in 7 to 25 VDC 4 power in 7 to 25 VDC 5 power in 7 to 25 VDC 6 power ground 7 power ground 8 power ground 9 power ground ...
Page 47: ...S CTS TX RX GND 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 pin function 1 receive data RS 232 C 2 transmit data RS 232 C 3 clear to send RS 232 C 4 request to send RS 232 C 5 not connected 6 not connected 7 not connected 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 signal ground RS 232 C 14 reserved 15 reserved ...
Page 48: ...hronization output SO 50 mA max 3 negative synchronization output SO 50 mA max 4 RETURN positive synchronization input SI 50 mA max brings the SI signal to the SCANNER BUS port only serial connection to slaves with MaxiScan 3010 network cables 5 negative synchronization input SI 50 mA max 6 7 25 VDC 10 Watt 7 MaxiScan 3010 positive synchronization input SI 50mA max brings the SI signal to MaxiScan...
Page 49: ...ompliant 1 RS485 4 RS485 3 RS485 2 RS485 10 Vin 11 GND scanner 12 Shield 13 GND 14 Vin 2 RS485 6 Si 5 Si 4 RS485 9 Vin 7 25V 10 Vin 7 25V 11 GND daisy chain 12 Body P3 13 GND 14 Vin 7 25V 15 GND Sub D 15 position male with threaded inserts with female screwlocks UNC 4 40 IP65 compliant twisted pair twisted pair Sub D 15 position female with screws terminator connector 2 Si 6 Si 5 4 9 10 11 12 13 1...
