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16

Uninterruptible Power Supply Instructions

Storing New Units

UPS units shipped from the factory since the start of 2006 have a 
clear Mylar battery pull tab protruding from the side of the unit. 
This tab should be left in place until the UPS is deployed into 
service. Removing the tab energizes the UPS circuit and causes 
the battery to drain stored energy. Units with a pull tab may be 
stored up to four months before they require a recharge or 
deployed into service.

Storing Units Removed From Service

Units that have been removed from service should be recharged 
within two weeks from their removal date. Typically, these units 
will be very low in charge for the following reasons:

• Units may have been pulled out of service after they 

completed a discharge and were not allowed to recharge.

• Even units that are recharged in their installation will lose 

their charge after several days. This is the case when its red 
LED remains on after removal from the lift truck. This 
condition indicates that the UPS is available to supply power, 
but there is no load connected to it. this state causes the 
battery to become discharged within several days.

Charging/Shutting Down the UPS

An optional charger/shutdown kit (P/N 203-727-001) is 
available from Intermec and can be used to charge freestanding 
UPS (those that are not installed). Included is a cable that 
functions as a means to shut down the UPS into a sleep mode 
which prolongs the length of time the unit can be stored without 
recharging. Units that have been properly charged and shut down 
can be stored up to three months without further maintenance. 
After that time, a recharge will be necessary to maintain the 
integrity of the battery.

Another means of extending the storage time of the battery is to 
allow it to be fully charged in the unit while installed (or outside 
of the installation by using the optional charger) and then remove 
the battery from the UPS unit (see 

“Removing/Replacing the 

Battery” on page 17

). If the unit had only been used for a week 

or so, the battery will be able to be stored for up to four months 
after a full charge. If the usage exceeds that, its shelf life will be 
about three months before another recharge is required.

Summary of Contents for 851-059-003

Page 1: ...Uninterruptible Power Supply UPS Instructions...

Page 2: ...ct to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation 2006 2009 by Intermec Technologies Corporation All rights reserved The word Interme...

Page 3: ...Record This page records changes to this document The document was originally released as Revision 001 Version Number Date Description of Change 003 03 2009 Corrected information in the installation...

Page 4: ...iv Uninterruptible Power Supply Instructions...

Page 5: ...ode 9 Understanding the Power Charge Status LED 10 Using the Remote Sense Input Optional CV60 Only 10 Configuring the UPS Service 13 Windows XP 13 Windows CE 13 Typical UPS Installation Configurations...

Page 6: ...vi Uninterruptible Power Supply Instructions...

Page 7: ...tery charges Allow four hours for a complete charge When external power is removed from the UPS the battery immediately reverts from a charge mode to a discharge mode The output load maintains without...

Page 8: ...condition there will be no means to determine when the UPS battery is almost at the point of no power The 5055 and a CV60 that is configured to work with Standard Mode immediately powers down at point...

Page 9: ...26 341 006 three foot cable from the DC DC converter to the DC input connector on the UPS Connecting the UPS Standard Mode 1 Connect the cable P N 226 341 005 six foot cable or P N 226 341 006 three f...

Page 10: ...CV60 via the Primary Power Fail and Low Battery lines These two signals immediately cause the CV60 to begin the shut down process The UPS should be configured in the Smart Mode for this operation A s...

Page 11: ...We recommend an SPST switch single pole single throw rated at 24 VDC at 1 mA or less for the remote sense option Note Use a sealed switch for high humidity and dusty environments Follow customary ele...

Page 12: ...CV60 to shut down after configuring the UPS service in software A pop up window on the CV60 indicates that Windows is closing down 2 To remove the shutdown signal to the CV60 move the toggle switch ba...

Page 13: ...the UPS service to start at login 4 In the Critical Level Shutdown Time out field select Manual or 10 20 30 second intervals 5 In the COM Port field select the COM port where the UPS device is connect...

Page 14: ...s Typical UPS Installation Configuration Battery Ferrite NF 130 P N 309 065 006 loop through one time Ferrite bead Dual output converter Ferrite bead Heater power CV60 Power Ferrite Bead Cable P N 226...

Page 15: ...they have limitations By taking reasonable care of the battery its performance can be optimized However failure to properly care for the battery can result in a much shortened life span If at all poss...

Page 16: ...the UPS is available to supply power but there is no load connected to it this state causes the battery to become discharged within several days Charging Shutting Down the UPS An optional charger shut...

Page 17: ...the UPS 2 Remove the six screws from the battery access cover 3 Remove the cover Grasp the pull tabs firmly and pull to remove battery 4 Lift up the battery and remove the battery cable end clip To i...

Page 18: ...ly installed UPS unit to charge on the lift truck for four hours prior to using This allows the battery to charge adequately When the main power to the UPS is removed the internal battery allows the c...

Page 19: ...own the CV60 with a low battery Defective serial cable between the UPS and CV60 UPS and DC DC Converter LEDs are both flashing about once per second and the computer terminal doesn t power up Fault co...

Page 20: ...th Avenue West Everett Washington 98203 U S A tel 425 348 2600 fax 425 355 9551 www intermec com 2009 Intermec Technologies Corporation All rights reserved Uninterruptible Power Supply UPS Instruction...

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