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1485 Jacobs Rd.

Deland, FL 32724

386.738.7307

P/N 53-00911-000 Rev. B 072619

www.Intellitec.com

Intellitec

INSTALLATION AND SERVICE MANUAL

P

L

OWER INE 2004

Energy Management System

TM

INSTALLATION

PLACEMENT

The

Control Module has a six position dip-switch on the board. The position of the switches in position 1, 2, &3

determine the order of shedding of the loads. The function of the dip-switch in position 4 is reserved for future
features. Position 5 of the dip-switch determines if the unit is configured in the stand-alone mode (on) or as a slave in
a RV or PMC Multiplex System (off). See the following figure.

These dip-switches are all set to the ON position at the factory. Changing their settings will alter the order of
shedding to suit the particular need of the installation. Please consult the factory before modifying the position of the
dip-switches.

The EMS Control Module is installed inside the main distribution panel. The metal mounting bracket should be
placed as shown and the single screw mounting the breaker panel should be removed and replaced as shown.

The wiring to the box should be routed through the holes in the back and secured using approved cable connectors.
The wires should be copper conductors

with the appropriate size and insulation to meet N.E.C. code.

The main White or "neutral" lead should be routed through the hole in the current sensor and then to the screw
terminal on the Neutral Bar.

To connect the 120 volt controlled loads, jumper wires should be connected from the respective circuit breakers to
the associated screw terminals on the EMS Control Module. The black wires to the controlled loads should be
connected to the proper screw terminals on the EMS Control Module. Be sure these wires are under the screw
terminals and that they are tight.

EMS

ONLY,

5

COMMUNICATION CONNECTOR
TO DISPLAY PANEL and/or RV/PMC
MULTIPLEX SYSTEM

CURRENT TRANSDUCER INPUT

CONFIGURATION DIP SWITCH (Factory Default=All On)

COMMUNICATIONS FAILURE IND.

COMMUNICATIONS OK IND.

6 5 4 3 2 1

POWER & LOW VOLTAGE RELAY OUTPUTS

Summary of Contents for POWER LINE 2004 EMS

Page 1: ...30Amp shore power source 240 VAC 50Amp shore power source or Generator source Depending upon available power it controls the operation of the rear air conditioner fan and compressor using low voltage...

Page 2: ...control air conditioners or other appliances equipped with low voltage controls or thermostats The contacts of the relays are typically wired in series with the low voltage controls or thermostats of...

Page 3: ...orresponding load Initially all relay contacts are closed The total current is monitored If the total current should exceed the service limit the system will turn off the first load in the shedding ta...

Page 4: ...e GEN SET input on the Control Module If the 50 AMP service indicator is lit the system has automatically detected the presence of 240 VAC at the L1 and L2 inputs on the control module If the 30AMP se...

Page 5: ...tion panel The metal mounting bracket should be placed as shown and the single screw mounting the breaker panel should be removed and replaced as shown The wiring to the box should be routed through t...

Page 6: ...ough the large hole in the lower left hand corner of the back of the box The Relay 3 connections are typically made to the low voltage compressor control wires of the air conditioners The normally clo...

Page 7: ...shorts a Hi Pot test can be performed on the installation The Hi Pot test should be conducted in accordance with standard procedures for the tester being used Initially all the 120 volt loads should...

Page 8: ...480702 0 1 Power 2 Data In 3 Ground 4 Aux Master Com Out 8 pin in line AMP Tyco Mate N Lock Mating housing AMP Tyco 640586 1 1 12 Volts 2 Ground 3 Relay 3 Normally Open 4 Relay 3 Common 5 Relay 3 Nor...

Page 9: ...he same as the incoming line repair the change over Refer to the change over service literature for trouble shooting A Check Main and all branch 120 volt circuit breakers in the distribution panel 1 R...

Page 10: ...l Module and the Display Panel B If communications is not present at the Control Module the IPX OK indicator will be extinguished and the IPX Fail indicator will be lit The wiring between J5 on the EM...

Page 11: ...L BAR FROM REFRIG CONVERTER BREAKER TO REFRIGERATOR FROM WATER HEATER BREAKER TO WATER HEATER RELAY 50 AMP SERVICE CONNECTIONS TO CONVERTER RECPT CURRENT SENSOR CONN REMOTE DISPLAY PANEL CONNECTOR 3A...

Page 12: ...RELAY 2 BRKR 2 NEUTRAL INSULATED NEUTRAL REFRIGERATOR TO AUTO TRANSFER SW A C2 AIR CONDITIONER THERMOSTAT LEADS LOAD 1 0A 24VDC 12 VOLT SIDE ENERGY MANAGEMENT CONTROL ELECTRONICS 1 2 3 4 5 6 7 8 12 VO...

Page 13: ...On l On l 15 15 Off O Off O On l 30 Off O On l 15 Off O On l 15 Off O On l On l 20 20 Off O Off O FROM AUTO TRANSFER SWITCH TO GROUND TO WATER HEATER ALL NEUTRALS TO CURRENT SENSOR REMOTE DISPLAYPANEL...

Page 14: ...Off O On l On l 15 15 Off O Off O On l 30 Off O On l 15 Off O On l 15 Off O On l On l 20 20 Off O Off O FROM AUTO TRANSFER SWITCH TO GROUND ALL NEUTRALS TO CURRENT SENSOR REMOTE DISPLAYPANEL CONNECTO...

Page 15: ...EUTRAL REFRIGERATOR AIR CONDITIONER THERMOSTAT LEADS LOAD 1 0A 24VDC 12 VOLT SIDE ENERGY MANAGEMENT CONTROL ELECTRONICS 1 2 3 4 5 6 7 8 12 VOLTS GROUND RELAY 3 N O RELAY 3 COM RELAY 4 COM RELAY 4 N C...

Page 16: ...DISPLAYPANEL CONNECTOR RELAY 2 LINE 1 LINE 2 LOW VOLTAGE CIRCUIT CONNECTOR 3A 12VOLT FUSE RELAY 1 J1 On l 20 Off O On l 50 Off O On l 15 Off O On l 20 Off O On l 50 Off O On l 20 Off O On l 15 Off O O...

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