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9.  Trouble Shooting

Malfunction

Possible cause

Check / Confirm

  No output voltage/ current

  No input voltage

  Check se ngs

  Input voltage is too low

  Check input voltage /   
  configura on

  Output voltage is too low

  Ba eries load is larger than     
  ba ery charger can supply.

  Reduce the ba eries load.

  Wrong se ng 

  Check se ngs

  Charger current is too low

  Ba eries almost fully charged 

  Nothing, this is normal when     
  the ba ery is almost fully 
  charged.

  High ambient temperature

 1. The charge current  is    
      automa cally reduced if
      ambient temperature is   
      higher than 60degC.
 2. Check se ngs

  Ba eries not fully charged

  Charge current is too high

  Reduce the ba eries load.

  Charge  me  is too short

  Check the charger with higher   
  capacity.

  Ba ery temperature is too low

  Check the ba ery temperature   
  sensor.

  Defec ve/old ba ery

  Check ba ery and replace if   
  necessary.

  Wrong se ng

  Check se ngs

  Ba eries are too warm

  Defec ve ba ery
  (short circuit in cell)

  Check ba ery and replace if   
  necessary.

  Ba ery temperature is too high

  Check the ba ery temperature   
  sensor.

  Charge voltage is too high

  Check se ngs

20

Summary of Contents for BBINT Series

Page 1: ...E11 BBINT Series User s Manual BBINT50A DC DC Charger V0 5 03 11 2022...

Page 2: ...Optional Accessories 3 3 Features 3 4 Speci cation 4 Installation Instructions 5 Placement and Mounting 6 Connection 7 Con guration 7 2 Dip Switches 8 Operation 8 1 Battery Charger Operation Modes 8 2...

Page 3: ...nents that may cause arcing or sparking To avoid re or explosion do not install it in an enclosed space with batteries or ammable materials Including any space containing gasoline powered machinery fu...

Page 4: ...caused by misuse will be a chargeable repair Our products are subject to continual development and improvement Therefore additions or modi cations to the products may cause changes to the technical d...

Page 5: ...tery charger or DC power supply The BBINT50A can only be used in installations with a negative ground Unit mm 193 37 34 125 7 150 130 44 CN1 LIN REMOTE RS 232 TEMP 0 1 S1 S2 S3 S4 S6 S7 S8 S5 OUT IN I...

Page 6: ...ont Panel Rear Panel 1 2 3 4 Front Panel INPUT OUTPUT PE COMMON NEGATIVE Rear Panel CN1 LIN For Future Use Remote Port Programming Port Battery Temperature Sensor DIP Switches 1 2 3 4 5 3 1 4 2 1 2 3...

Page 7: ...Not included to be ordered separately part no APP TEMP Descrip on Diagram Temperature Sensor Op onal unit mm 3 2 Optional Accessories 12 5 58 5 11 22 2 5 14 Length A 8 5 Length max A 4600mm Please re...

Page 8: ...ion MODEL BBINT50A OUTPUT Rated Power 750W Absorp on Voltage DIP S1 0 14 4V 1 1 14 7V 1 Float Voltage DIP S2 0 13 5V 1 1 13 8V 1 Recharge Voltage DIP S3 0 12V 1 1 12 8V 1 Charge Current DIP S4 0 100 1...

Page 9: ...o recovery Output Ba ery Under Voltage 10V Rescue charge Output Ba ery Over Voltage 17V Shutdown Output Ba ery Over Temperature 52 5 Shutdown by ba ery temperature sensor Output Short Circuit 3 second...

Page 10: ...rging Curve 6 25 Output Current Func 15 Value Batery Voltage 10V 11V Output Current Charger Curve VS Case Temperature De rating Curve 40 0 Case Temperature C 10 100 65 70 60 Over Temperature Alarm Cha...

Page 11: ...t air ow through the heatsink is obstructed This device requires a minimum of 10cm of clearance on every side Do not install the BBINT50A in the same compartment as gassing batteries Do not mount in t...

Page 12: ...5 Placement and Mounting Mount the BBINT50A with four M6 screws 7 32 to a solid at surface 11...

Page 13: ...nstallation Drawing A Installation Drawing B CN1 LIN REMOTE RS 232 TEMP 0 1 S1 S2 S3 S4 S6 S7 S8 S5 LOAD Battery Charger Battery 1 input 5 1 2 1 0 1 5 1 Battery 2 Output Battery Voltage Sensor IN OUT...

Page 14: ...being the internal programmed settings and 1 being the dip switch settings see 7 2 dip switches The internal programmed settings that the module will arrive with can be found in the table below Pleas...

Page 15: ...er only describes the DIP switch settings Use a small screwdriver to carefully set the required settings You may need to remove the BBINT cables or Terminator to be able to access the DIP switches For...

Page 16: ...RS232 RS232 to USB RJ11 Female RJ11 Male RS232 Female RS232 Male PIN Descrip on PIN Descrip on PIN Descrip on PIN Descrip on 1 Not used 1 N A N A N A 2 GND 2 GND 5 GND 5 GND 3 RX 3 RX 3 RxD 3 TxD 4 T...

Page 17: ...INT seee ngs Possible error connect BBINT50 and analyze the situa on The BBINT50A goes to standby when is does not meet the switch on condi ons see DIP wich BBINT50 see ngs Or Switched o by the on o b...

Page 18: ...ash Orange LED Fast Flash Orange LED Slow Flash Red LED Slow Flash Red LED Solid Flash Orange LED Fast Flash Red LED Fast Flash Red LED Fast Flash No light Normal Normal C V Float Under Voltage Alarm...

Page 19: ...1 BMS FUNC17 or BMS Input to GND Igni on Input Ac on Normal FUNC14 Se ng 1 BMS FUNC17 0 3V BMS Input oaa ng Igni on Input no signal Input or Output Abnormal Alarm FUNC14 Se ng 0 Default Ba ery Abnorma...

Page 20: ...s BULK 2min 8hours Charging stage Reduce charging me by charging at maximum current Constant Current Make sure the battery is fully charged without overcharging Constant Voltage Maintain the battery a...

Page 21: ...gh ambient temperature 1 The charge current is automa cally reduced if ambient temperature is higher than 60degC 2 Check se ngs Ba eries not fully charged Charge current is too high Reduce the ba erie...

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