Intellitec 00-00606-100 Service Manual Download Page 12

Page: 12 / 17

1485 Jacobs Rd.

Deland, FL 32724

386.738.7307

P/N 53-00606-100 Rev. D 032619

www.intellitec.com

Intellitec

SERVICE MANUAL

BATTERY CONTROL CENTER -

MINI DIESEL

PLUGS - PINS & FUNCTIONS (Cont’d)

J5 - 8 pin Mate-N-Lok Mating Housing AMP 640586-1

Pin

Function

Fuse

J22 - 2 pin Mate-N-Lok Mating Housing AMP 1-480698-0

Pin

Function

Fuse

Step Motor

Step Switch

L. P. Det. (Main)

Ignition Signal

Power Seat

Rear Heater

Power Window

Horn/Leveling Jacks

F10

Isolator Relay Coil Power

F24

Isolator Relay Coil Ground

Summary of Contents for 00-00606-100

Page 1: ...tional battery charging circuit an auxiliary start function to provide a jump start from the Auxiliary battery ignition power switching and a fog light relay circuit Low currentTest Light Accurate Vol...

Page 2: ...Charging Circuit Aux Start schematic Figure 3 TheAuxiliary Start function is used to provide a jump start from the auxiliary battery in the event that the Main battery does not have sufficient charge...

Page 3: ...are labeled Each S terminal is available through a 1 4 spade connector so that the test light can be clipped to it There is a ground terminal at the bottom of the group that can be used for a test lig...

Page 4: ...connectors J9 through J12 and J15 through J18 located along the lower edge of the board next to J5 It is best to write down the wire positions and colors so that they can be re connected correctly 5 P...

Page 5: ...24 386 738 7307 P N 53 00606 100 Rev D 032619 www intellitec com Intellitec SERVICE MANUAL BATTERY CONTROL CENTER MINI DIESEL 5 Generator Auxiliary Battery Converter Circuit Breakers Main Battery Pict...

Page 6: ...the same as at the bottom end Replace fuse F19 if the voltage is not the same 3 Ground lead to switches may be open Check for ground and 12 volts on the I and S test points on the printed circuit boar...

Page 7: ...ltage between the main and auxiliary batteries If the voltage is more than 0 1 volts replace the relay 1 Isolator relay may be bad Check for voltage on the solenoid coil lead which is available on J1...

Page 8: ...operate 1 Check for 12 volt ignition power coming into printed circuit board on plug J4 pin 11 2 Check respective fuse 3 Check for faulty wiring from the ignition switch 4 Replace the printed circuit...

Page 9: ...er F8 15 Amp J5 6 Power Window F9 20 Amp J5 7 Horn Leveling Jacks F10 15 Amp J5 8 Spare F11 15 Amp J11 Spare F12 15 Amp J12 Spare F22 15 Amp J17 Spare F23 15 Amp J18 F13 15 Amp J4 9 Connector Disconne...

Page 10: ...sconnect Relay F19 5 Amp J2 7 There are two 30 Amp type III manual reset circuit breakers mounted in the box They are connected to the Auxiliary battery through the Disconnect relay These breakers are...

Page 11: ...C 5 NC 6 Auxiliary BD I terminal 7 Auxiliary BD power Aux Bat F19 8 Main BD power Aux Bat ignition switch 9 BD Relay ground 1 Radio Switch F16 2 Aux Start Switch F17 3 Solar Panel F18 4 L P Det Aux F1...

Page 12: ...FUNCTIONS Cont d J5 8 pin Mate N Lok Mating Housing AMP 640586 1 Pin Function Fuse J22 2 pin Mate N Lok Mating Housing AMP 1 480698 0 Pin Function Fuse 1 Step Motor F3 2 Step Switch F4 3 L P Det Main...

Page 13: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00606 100 Rev D 032619 www intellitec com Intellitec SERVICE MANUAL BATTERY CONTROL CENTER MINI DIESEL 13...

Page 14: ...Rd Deland FL 32724 386 738 7307 P N 53 00606 100 Rev D 032619 www intellitec com Intellitec SERVICE MANUAL BATTERY CONTROL CENTER MINI DIESEL 14 From Gen Set Run Light External Isolator Solenoid Coil...

Page 15: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00606 100 Rev D 032619 www intellitec com Intellitec SERVICE MANUAL BATTERY CONTROL CENTER MINI DIESEL 15...

Page 16: ...adding additional loads The sum of the total continuous currents through relay K2 which includes fuse F6 J5 pin 4 F8 J5 pin 6 must not exceed 30 Amps In like manner the sum of the total continuous cur...

Page 17: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00606 100 Rev D 032619 www intellitec com Intellitec SERVICE MANUAL BATTERY CONTROL CENTER MINI DIESEL...

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