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NSN 6130-99-391-3441 ()

Battery Charger Analyser : Operator Manual

6.2

Lead Acid Constant Current Charge

6.2.1

Parameters Required

a) Battery Nominal Voltage.

This is the normal nominal voltage of the battery to be charged.

b) Battery charge current.

This is constant current required to charge the battery.

c) Battery overcharge voltage.

This is the overcharge voltage of the battery.

6.2.2

Charge Operation

At the start of charge the charger will monitor the open circuit voltage of the battery
before starting. It will use this value to calculate the approximate duration of the
constant current charge.

This is based on the following algorithm: -

DURATION = -(OCV-((NOMINAL * 0.075)))*(199.2 / NOMINAL)

Where:
DURATION:

LENGTH OF CHARGE IN HOURS

OCV:

BATTERY OPEN CIRCUIT VOLTAGE

NOMINAL:BATTERY NOMINAL VOLTAGE

This algorithm has been derived from the specifics of MINISTRY OF DEFENCE -
AIRCRAFT BATTERIES GENERAL AND TECHNICAL INFORMATION AP113c-0001-1 3rd
edition.
The following table illustrates the source of data that was used to derive the
algorithm.

Typical charge rates are:

Battery Capacity

Constant Current Charge Rate

40AH

3.0A

25AH

2.0A

18AH

1.4A

Typical Charge Times would be:

Battery OCV

Approximate
Capacity

Charge Time Hours

25.8V

100%

0H

25.5V

80%

3H

25.2V

65%

5.5H

24.8V

50%

8H

24.6V

40%

9.5H

Doc: DWG1030-25-R11 Operators manual.odt

Page 16 of 72

Copyright Material of Intelligent Charging Limited © 2015

Printed On : 12/06/17

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Summary of Contents for NSN 6130-99-391-3441

Page 1: ...Charger Analyser Operator Manual Doc DWG1030 25 R11 TS1340 Operators manual odt Page 1 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 NSN 6130 99 391 3441 TS1340 BATTERY CHARGER ANALYSER OPERATOR MANUAL ...

Page 2: ...Process Conditions 31 8 Report Of Crashed Message 33 9 Preview Previous Test Results 34 10 Printing Previous Results 35 11 Entering Or Correcting Time Of Day And Date 36 12 Creating Or Modifying Custom Library Entry 37 12 1 Creating Lead Acid Pb Library Entry 38 12 2 Creating Nickel Cadmium NiCd Library Entry 39 13 Default Battery Library 42 13 1 Lead Acid PB Batteries 42 13 2 Lead Acid User Batte...

Page 3: ...6 03 2006 Added warning that Cable must be connected for using the internal diagnostics 6 15 09 2006 Added amendments referring to up rated version TS1340 BAF50A 7 03 10 2006 Added references to specifications 8 19 10 2006 Added the installed battery library to the manual 9 27 07 2010 Added information about the CRASHED message 10 03 01 2013 Added calibration set up diagram 11 21 07 2015 Formattin...

Page 4: ...s Within the connecting leads multi core cables are employed which allow the incorporation of two wire voltage sensing this feature means that the TS1340 measures the battery voltage at the battery and does not experience the effect of voltage drops due to cable losses Connection to the battery has to be made via the appropriate connectors for that battery The TS1340 has provision for battery temp...

Page 5: ...he TS1340 has a Top Hat capability built into the unit This is currently not available and will appear in later revisions The TS1340 contains the software that will allow it to be calibrated by the operator in the field The equipment needed is a good 24V battery an ammeter capable of reading up to 40A or a shunt and milli voltmeter combination and a voltmeter capable of reading up to 30V The re ca...

Page 6: ...e executed in ensuring that the bared ends of the battery leads do not come in contact with the metalwork of the charger as this may also cause electrical arcing and or explosion risk 3 2 General Operation When power is applied to the TS1340 it will perform some internal self tests and the following display will be shown T S 1 3 4 0 I s s u e 2 1 7 0 2 2 0 0 3 P e r f o r m i n g S e l f T e s t P...

Page 7: ... 1 6 3 0 1 5 S E N D I N T E R N A L L I B R A R Y T O P R I N T E R Press T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 C A L I B R A T E T S 1 3 4 0 V O L T A G E A N D C U R R E N T Press T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R M E L E C T R I C A L T E S T S Press and the functions are repeated T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R ...

Page 8: ...tions At any time with any data entry or menu selections the key will abort whatever is being done and revert back to the charger default screen 4 Connecting A Battery Provided with the TS1340 is one set of leads terminated with 8mm Ring Crimp Connectors These leads are specially made and have a separate sense wires running in parallel with each of the heavy current charge discharge wires The 8mm ...

Page 9: ...R BOTH CABLES JOINED AND CRIMPED INTO SOCKET BLACK HEATSHRINK AT CRIMP END FOR 150mm 5mm RED HEATSHRINK AT CRIMP END FOR 150mm 5mm POSITIVE SOCKET DINSE DIX BKM 25 1500mm 50mm 4mm SHROUDED PLUG BLACK 4mm SHROUDED PLUG RED NEGATIVE PLUG DINSE DIX SKM 25 HEATSHRINK 100mm AT 100mm INTERVALS RED HEATSHRINK 100mm AT 100mm INTERVALS CJF GC 16 10 2004 DWG1030 11 1 1 1 SEE DRAWING NA NA TS1340 STANDARD LE...

Page 10: ...inated 5 2 Test Operation The test is performed by discharging the battery by the current set in b for a maximum time set in c If a battery achieves this target it is considered to be 100 or more efficient If the battery terminal voltage falls to a then the TS1340 will terminate the process and report the capacity as a percentage of elapsed time It is important that when entering custom library en...

Page 11: ... this example we use battery NSN 6140 99 770 2058 as an example Please substitute the correct battery NSN where appropriate Connect battery Apply power to the TS1340 T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R M C H A R G E T E S T U S I N G N S N N U M B E R Press E N T E R B A T T E R Y N U M B E R N S N 6 1 4 0 Press H A W K E R 9 7 5 0 0 7 4 1 R E F E R A P 1 1 3 C 0 0 0 ...

Page 12: ...4 Capacity Test Termination Following the end of test the TS1340 will sound the audible alarm until any key on the key panel is pressed The display will show the capacity test values until another key is pressed at which time if a printer is connected will print the test results The display will then resume the normal default mode as follows T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P ...

Page 13: ...rminates the charge process This value is optional and should be set to zero if not required e Current threshold This sets a safety point that once the charger has reached it s maximum current the current would normally fall If the charge current then proceeds to rise to a value greater than this setting then the charge process is terminates indicating that there is a potential problem with the ba...

Page 14: ...harge current until either of the following parameters are met The maximum charge time elapsed c Optionally the charge current drops below the minimum charge threshold d Optionally the falling charge current rising to a value greater than the current threshold e Optionally the charger unable to reach the target battery voltage with the preset time f Doc DWG1030 25 R11 TS1340 Operators manual odt P...

Page 15: ...YES END COMPLETE END COMPLETE C V CHOVER SET C V CHOVER EXPIRED TIME EXPIRED BATT V SET VOLTS INCREASE CHARGE CURRENT MIN AMPS SET CHARGE AMPS MINAMPS REDUCE CHARGE CURRENT THRESHOLD SET YES NO YES NO NO YES NO YES NO YES NO YES YES NO INCREASE THRESHOLD END THRESHOLD YES NO Doc DWG1030 25 R11 TS1340 Operators manual odt Page 15 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed...

Page 16: ...ed on the following algorithm DURATION OCV NOMINAL NOMINAL 0 075 199 2 NOMINAL Where DURATION LENGTH OF CHARGE IN HOURS OCV BATTERY OPEN CIRCUIT VOLTAGE NOMINAL BATTERY NOMINAL VOLTAGE This algorithm has been derived from the specifics of MINISTRY OF DEFENCE AIRCRAFT BATTERIES GENERAL AND TECHNICAL INFORMATION AP113c 0001 1 3rd edition The following table illustrates the source of data that was us...

Page 17: ... 23 8V 0 16H CONSTANT CURRENT CHARGE PROCESS FLOW START READ BATTERY OPEN CIRCUIT VOLTAGE END OVERVOLT OVERVOLT REACHED NO YES END COMPLETE TIME COMPLETED MAINTAIN CHARGE CURRENT CALCULATE CHARGE DURATION NO YES Doc DWG1030 25 R11 TS1340 Operators manual odt Page 17 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 18: ...his voltage is the charge voltage aimed for c Charge Current This is usually one tenth for 0 1C or one fifth for 0 2C of the battery capacity i e for a 44A H battery this would be set to 4 4A or 8 8A respectively d Additional Charge Time This time defines the additional charge time upon the target voltage being achieved Doc DWG1030 25 R11 TS1340 Operators manual odt Page 18 of 72 Copyright Materia...

Page 19: ...ime d the battery terminal voltage reached the overcharge voltage a then the charge will stop Note if the target voltage is not attained within 24 Hours the charger will stop the process with a time greater than 24H warning 0 1C 0 2C PROCESS FLOW Doc DWG1030 25 R11 TS1340 Operators manual odt Page 19 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 START MAINTAIN C...

Page 20: ...r three charge current values b Step charge duration For each step a value of time for the duration of the charge must be set c Battery Overcharge Voltage This voltage is the setting which defines when the battery has reached an overcharged state Doc DWG1030 25 R11 TS1340 Operators manual odt Page 20 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 21: ... If no current is specified during any one of the steps but a valid duration the charge will effectively rest for that duration This is a useful feature where using three step charge the middle step can rest the battery before completing the final charge TWO AND THREE STEP PROCESS FLOW START MAINTAIN STEP 1 CURRENT END OVERVOLT NO OVERVOLT REACHED END OVERVOLT YES NO YES THREE STEP COMPLETE TWO ST...

Page 22: ...K E R 9 7 5 0 0 7 4 1 R E F E R A P 1 1 3 C 0 0 0 1 1 N S N 6 1 4 0 R E E N T E R T O C O N F I R M Verify that the correct battery has been selected Press S E L E C T P R O C E S S R E Q U I R E D F O R T H I S B A T T E R Y C A P A C I T Y T E S T Press 6 5 1 For Cv Charge S E L E C T P R O C E S S R E Q U I R E D F O R T H I S B A T T E R Y C V C H A R G E Press S T A R T C V C H A R G E 2 9 0 ...

Page 23: ...isplay will be shown as follows P B C V C H A R G E 2 9 0 0 V 2 0 0 0 A 1 0 0 0 H R U N M I N 0 3 A 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 23 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 TYPE OF TEST BEING PERFORMED CONSTANT VOLTAGE SETTING CURRENT LIMIT CHARGE DURATION ACTIVE RUN INDICATOR END OF CHARGE CURRENT BATTERY VOLT...

Page 24: ...CONSTANT CURRENT CHARGE parameters the type of test and the present valid voltage and current and time elapsed This display will be shown as follows P B C C C H A R G E 4 0 0 0 V 1 4 0 A 1 6 0 0 H R U N O C V 1 0 V 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 24 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 TYPE OF TEST BEING PERFO...

Page 25: ... R M C H A R G E T E S T U S I N G N S N N U M B E R Press E N T E R B A T T E R Y N U M B E R N S N 6 1 4 0 Press V A R T A F 2 0 4 0 H 1 C R E F E R A P 1 1 3 C 0 0 0 1 1 N S N 6 1 4 0 R E E N T E R T O C O N F I R M Verify that the correct battery has been selected Press S E L E C T P R O C E S S R E Q U I R E D F O R T H I S B A T T E R Y C A P A C I T Y T E S T Doc DWG1030 25 R11 TS1340 Opera...

Page 26: ...sic THREE STEP CHARGE parameters the type of test and the present valid voltage and current and time elapsed This display will be shown as follows N i C d 3 S T E P C H G 3 6 0 0 V 1 8 0 0 A 1 0 0 H R U N S T E P 1 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 26 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 TYPE OF TEST BEING PERFO...

Page 27: ...Press The TS1340 display will show the basic TWO STEP CHARGE parameters the type of test and the present valid voltage and current and time elapsed This display will be shown as follows N i C d 2 S T E P C H G 3 6 0 0 V 1 8 0 0 A 2 0 0 H R U N S T E P 1 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 27 of 72 Copyright Material of Intelligent Charging Limited 2015 Print...

Page 28: ...P S 8 0 A O V E R C H G V O L T S 3 6 0 V A D D C H G T I M E 2 0 H Press The TS1340 display will show the basic 0 1C CHARGE parameters the type of test and the present valid voltage and current and time elapsed This display will be shown as follows N i C d C H G 0 1 C 3 0 0 0 V 8 0 0 A 2 0 0 H R U N T G T C H G 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 28 of 72 C...

Page 29: ...T A G E C H A R G E Press S E L E C T P R O C E S S R E Q U I R E D F O R T H I S B A T T E R Y C 0 1 C H A R G E Press S E L E C T P R O C E S S R E Q U I R E D F O R T H I S B A T T E R Y C 0 2 C H A R G E Press S T A R T 0 2 C C H A R G E T G T V 3 0 0 V A M P S 1 6 0 A O V E R C H G V O L T S 3 6 0 V A D D C H G T I M E 2 0 H Press Doc DWG1030 25 R11 TS1340 Operators manual odt Page 29 of 72 C...

Page 30: ...y will be shown as follows N i C d C H G 0 2 C 3 0 0 0 V 1 6 0 0 A 2 0 0 H R U N T G T C H G 0 0 0 V 0 0 0 A 0 0 0 H Doc DWG1030 25 R11 TS1340 Operators manual odt Page 30 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 TYPE OF TEST BEING PERFORMED TARGET VOLTAGE CHARGE CURRENT CHARGE TIME DURATION ACTIVE RUN INDICATOR CURRENT CHARGE STAGE BATTERY VOLTAGE BATTERY ...

Page 31: ... set T E M P This condition indicates a problem with the TS1340 It indicates that the heat sink temperature has exceeded the maximum operating conditions This could be due to a fault on the heat sink board calibration data out of specification or extreme ambient temperature exceeding the recommended limitations of the unit A M P S This condition is met when using constant voltage charging of lead ...

Page 32: ...ry in case a fault condition has occurred P S U F A I L This condition is met if on charge one or both of the power supplies drop out This condition can occur if the thermal trips fitted to the transformers fail or if there is an electrical failure Allow the unit to cool down before starting another test If this condition is shown upon starting a test then one or both of the power supplied have fa...

Page 33: ...o force the unit to restart so that the battery connected is not subjected to high rates of current during the fault condition If during operation the unit beeps and displays the message CRASHED on the display followed by the normal powered up display this is indicative of this condition arising If this repeatedly occurs along with other anomalies the unit has developed a fault and should be taken...

Page 34: ... R G E T E S T U S I N G N S N N U M B E R Press T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P R E V I E W R E S U L T S O F L A S T C H A R G E O R T E S T Press N i C d C H G 0 2 C 3 0 0 0 V 1 6 0 0 A 2 0 0 H A B O R T E D T G T C H G 0 0 0 V 0 0 0 A 0 0 0 H The display will show this information until any key on the keypad is pressed Doc DWG1030 25 R11 TS1340 Operators manual odt Page...

Page 35: ...E S T Press If a printer is connected and ready the previous test results will be sent to it and the display will resume to the main menu An example of the print is shown below Doc DWG1030 25 R11 TS1340 Operators manual odt Page 35 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 RESULTS OF ACTION PERFORMED BY TS1340 NSN BATTERY NSN 6140 12 326 1798 MODEL VARTA F20...

Page 36: ... E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 M O D I F Y C U R R E N T T I M E O F D A Y A N D D A T E Press E N T E R T I M E A N D D A T E 5 0 6 2 0 0 1 1 1 0 8 0 9 To change the date and time to 12th February 2000 at 12 15 00 the following sequence of key presses must be observed The display will then show T I M E D A T E C H A N G E D For a period of two seconds before reverting back to the main menu If a...

Page 37: ...based on the NSN format and modify them as and when required To create or modify a new entry for our example we will create NSN 6140 99 000 0000 follow these steps T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R M C H A R G E T E S T U S I N G N S N N U M B E R Press T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 C R E A T E O R M O D I F Y C U S T O M L I B R A R Y E N T ...

Page 38: ... M P S x x x A T I M E x x x H Type the constant voltage charge value followed by then the current limit amps then and the max charge duration and P b C V C H A R G E M I N A M P S 0 0 0 A C H O V E R x x x A C T H S H x x x A Type the end of charge minimum current followed by the current potential changeover and the current threshold amps and P b C C C H A R G E C H R G A M P S 0 0 A M A X V O L ...

Page 39: ... I T Y T E S T E N D V O L T S 0 0 V A M P S x x x A T I M E x x x H Type the termination voltage then followed by the test current then then the test duration usually 1 0H followed by N i C d C H G 0 1 C T A R G E T V O L T S 0 0 V C H A R G E A M P S x x x A Type in the target voltage then and then the charge current followed by N i C d C H G 0 1 C O V E R C H G V O L T S 0 0 V A D D C H G T I M...

Page 40: ... N i C d 2 S T E P C H G S T E P 2 A M P S 0 0 A T I M E x x x H Type in the step 2 amps then and then the charge time followed by N i C d 3 S T E P C H G S T E P 1 A M P S 0 0 A T I M E x x x H Type in the step 1 amps then and then the charge time followed by N i C d 3 S T E P C H G S T E P 2 A M P S 0 0 A T I M E x x x H Type in the step 2 amps then and then the charge time followed by N i C d 3...

Page 41: ...al E N T R Y W R I T T E N T O M E M O R Y The display will then return to the main menu where this new battery can now be selected Doc DWG1030 25 R11 TS1340 Operators manual odt Page 41 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 42: ...SN MAKE MODEL NOMINAL VOLTAGE 6140 99 111 5238 OLDHAM 12 0V TEST 50 0A TIME 1 0H TRIP 10 0V CC CHG 0 0A TIME 0 0H OCHGV 0 0V CVCHG 14 5V TIME 8 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER 0 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 164 2097 SONNENSCHEIN A512 6 5S 12 0V TEST 6 5A TIME 1 0H TRIP 10 0V CC CHG 0 0A TIME 0 0H OCHGV 0 0V CVCHG 14 4V TIME 4 0H MAXA 3 25A CHEND 0 25A THRH 0 0A C V CHOV...

Page 43: ...OT SET NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 250 6597 HAWKER ENERGY 9750D07545 24 0V TEST 18 0A TIME 1 0H TRIP 20 0V CC CHG TIME OCHGV CVCHG 29 0V TIME 4 0H MAXA 9 0A CHEND 0 25A THRH 1 0A C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 306 9711 YUASA NP 24 12B 12 0V TEST 24 0A TIME 1 0H TRIP 10 0V CC CHG TIME OCHGV CVCHG 14 4V TIME 6 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER NSN MAKE MODE...

Page 44: ...AL VOLTAGE 6140 99 547 1608 LUCAS 15 12 0V TEST 50 0A TIME 1 0H TRIP 10 0V CC CHG TIME OCHGV CVCHG 14 5V TIME 8 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 643 9411 SONNENSCHEIN A508 3 5S 8 0V TEST 3 5A TIME 1 0H TRIP 6 7V CC CHG TIME OCHGV CVCHG 9 6V TIME 4 0H MAXA 2 0A CHEND 0 25A THRH C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 730 1885 GATES ENER...

Page 45: ... 0741 24 0V TEST 18 0A TIME 1 0H TRIP 20 0V CC CHG 1 4A TIME CALC BY TV OCHGV 40 0V CVCHG 29 0V TIME 4 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER 1 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 770 2813 HAWKER ENERGY 9750F0540 24 0V TEST 40 0A TIME 1 0H TRIP 20 0V CC CHG 3 0A TIME CALC BY TV OCHGV 40 0V CVCHG 29 0V TIME 8 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER 2 5H NSN MAKE MODEL NOMINAL V...

Page 46: ...L NOMINAL VOLTAGE 6140 99 799 4478 OLDHAM CROMPTON 4v10 4 0V TEST 10 0A TIME 1 0H TRIP 3 3V CC CHG TIME OCHGV CVCHG 4 85V TIME 4 0H MAXA 5 0A CHEND 0 25A THRH C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 805 4474 HAWKER ENERGY 97500640 24 0V TEST 25 0A TIME 1 0H TRIP 20 0V CC CHG 2 0A TIME SET BY T V OCHGV 40 0V CVCHG 29 0V TIME 6 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER 1 5A NSN MAKE M...

Page 47: ...77 YUASA NP38 12 12 0V TEST 38 0A TIME 1 0H TRIP 10 0V CC CHG TIME OCHGV CVCHG 14 4V TIME 8 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 925 2393 HAWKER ENERGY 9750T0675 24 0V TEST 25 0A TIME 1 0H TRIP 20 0V CC CHG 2 0A TIME SET BY T V OCHGV 40 0V CVCHG 29 0V TIME 6 0H MAXA 20 0A CHEND 0 25A THRH 1 0A C V CHOVER 1 5A Doc DWG1030 25 R11 TS1340 Operators manu...

Page 48: ... NSN MAKE MODEL NOMINAL VOLTAGE CUSTOM _____________ TEST TIME TRIP CC CHG TIME OCHGV CVCHG TIME MAXA CHEND THRH C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE CUSTOM _____________ TEST TIME TRIP CC CHG TIME OCHGV CVCHG TIME MAXA CHEND THRH C V CHOVER NSN MAKE MODEL NOMINAL VOLTAGE CUSTOM _____________ TEST TIME TRIP CC CHG TIME OCHGV CVCHG TIME MAXA CHEND THRH C V CHOVER Doc DWG1030 25 R11 TS1340 Oper...

Page 49: ...SECOND STEP CHG 0 3A TIME 16H CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 01 134 2277 MARATHON BB 432B A 22 8V TEST 10 0A TIME 1 0H TRIP 19 V CHG 01 C TGT CHG ADDLTM OCHGV 35 0V CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG 7 5A TIME 2 0H CHG 3 0A 2 0H 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME N...

Page 50: ...IME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 01 272 6017 SAFT 715737 2 28 0V TEST 1 9A TIME 1 0H TRIP 24 0V CHG 01 C TGT 36 0V CHG 0 19A ADDLTM 4 0H OCHGV 43 2V CHG 0 2C TGT 36 0V CHG 0 38A ADDLTM 4 0H 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL...

Page 51: ...G 5 75 A TIME 2 0 H CHG 2 3A TIME 5 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 12 172 8178 VARTA F20 40H1WT 24 0V TEST 36 0A TIME 1 0H TRIP 20 0V CHG 01 C TGT CHG ADDLTM OCHGV 35 0V CHG 0 2C TGT 30 0V CHG 8 0A ADDLTM 2 0H 2STEP FIRST STEP SECOND STEP CHG 18 0A TIME 2 0H CHG 8 0A TIME 2 5H 3STEP FIRST STEP SECOND STEP THIRD STEP CHG 18 0A TIME 1 0 H CHG 9 0 A TIME 2 0H CHG 4 0A TIME 5 0H NSN MAKE MODEL...

Page 52: ...3STEP FIRST STEP SECOND STEP THIRD STEP CHG 20 0 A TIME 1 0 H CHG 10 0 A TIME 2 0 H CHG 34 0 A TIME 5 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 111 5903 SAFT 19 VO 7LK 22 8V TEST 5 5A TIME 1 0H TRIP 21 0V CHG 01 C TGT CHG ADDLTM OCHGV 35 0V CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG 3 0A TIME 2 0H CHG 0 6A TIME 5 0H 3STEP FIRST STEP SECOND STEP THIRD STEP CHG 3 0A TIME 1 0 H CHG 1 5 ...

Page 53: ... TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 539 0660 SAFT VARTA 10 RSH 1 3 12 0V TEST 1 2A TIME 1 0H TRIP 10 0V CHG 01 C TGT 15 0V CHG 0 12A ADDLTM 5 0H OCHGV 18 0V CHG 0 2C TGT 15 0V CHG 0 24A ADDLTM 4 0H 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 539 5139 AEA SAFT 10 KRH 35 92 ...

Page 54: ...EP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 620 0881 AEA SAFT unknown 12 0V TEST 10 0A TIME 1 0H TRIP 10 0V CHG 01 C TGT 15 0V CHG 1 0A ADDLTM 5 0H OCHGV 18 0V CHG 0 2C TGT 15 0V CHG 2 0A ADDLTM 4 0H 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLT...

Page 55: ... TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 636 2863 SAFT Bat161 25106 24 0V TEST 23 0A TIME 1 0H TRIP 20 0V CHG 01 C TGT 30 0V CHG 2 3A ADDLTM 5 0H OCHGV 36 0V CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG 11 5A TIME 2 0H CHG 2 3A TIME 5 0H 3STEP FIRST STEP SECOND STEP THIRD STEP CHG 11 5A TIME 1 0 H CHG 5 75 A TIME 2 0 H CHG 2 3A TIME 5 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140...

Page 56: ...E NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 655 7308 SAFT 23396 VP230KH 24 0V TEST 22 0A TIME 1 0H TRIP 20 0V CHG 01 C TGT 30 0V CHG 2 2A ADDLTM 5 0H OCHGV 35 0V CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG 11 0A TIME 2 0H CHG 2 2A TIME 5 0H 3STEP FIRST STEP SECOND STEP THIRD STEP CHG 11 0A TIME 1 0 H CHG 5 5 A TIME 2 0H CHG 2 2A TIME 5 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 713 9833 S...

Page 57: ...E 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 748 5557 UNIVERCELL unknown 2 4V TEST 7 0A TIME 1 0H TRIP 2 0V CHG 01 C TGT 3 0V CHG 0 7A ADDLTM 5 0H OCHGV 3 6V CHG 0 2C TGT 3 0V CHG 1 4A ADDLTM 4 0H 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOL...

Page 58: ... STEP SECOND STEP THIRD STEP CHG 18 0A TIME 1 0 H CHG 9 0 A TIME 2 0H CHG 4 0A TIME 5 0H NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 799 7814 SAFT KRK 35 62 HBG 1 2V TEST 4 0A TIME 1 0H TRIP 1 0V CHG 01 C TGT 1 5V CHG 0 4A ADDLTM 5 0H OCHGV 1 8V CHG 0 2C TGT 1 5V CHG 0 8H ADDLTM 4 0H 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MA...

Page 59: ...1 C TGT CHG ADDLTM OCHGV 35 0V CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG 3 5A TIME 15 0H CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE 6140 99 979 0799 VARTA F20 25H1C 24 0V TEST 23 0A TIME 1 0H TRIP 20 0V CHG 01 C TGT 30 0V CHG 2 3A ADDLTM 5 0H OCHGV 35 0V CHG 0 2C TGT CHG ADDLTM OCHGV 35 0V 2STEP FIRST STEP SECOND STEP C...

Page 60: ...HG TIME NSN MAKE MODEL NOMINAL VOLTAGE CUSTOM ______________ TEST TIME TRIP CHG 01 C TGT CHG ADDLTM OCHGV CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG TIME CHG TIME 3STEP FIRST STEP SECOND STEP THIRD STEP CHG TIME CHG TIME CHG TIME NSN MAKE MODEL NOMINAL VOLTAGE CUSTOM ______________ TEST TIME TRIP CHG 01 C TGT CHG ADDLTM OCHGV CHG 0 2C TGT CHG ADDLTM 2STEP FIRST STEP SECOND STEP CHG T...

Page 61: ...the full print Doc DWG1030 25 R11 TS1340 Operators manual odt Page 61 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 BATTERY LIBRARY FROM TS1340 I 1 20 05 2001 NSN6140 00 406 2633 PB 24 0V CONCORDE BB 638 U TEST DISCHG 31 00A TIME 1 0H TRIP 21 0V CC CHG 0 00A TIME 0 0H OCHGV 0 00V CV CHG 29 00V TIME 6 0H MAXA 20 00V CHEND 0 3A THRH 1 00A C V CHOVER 0 0H NSN6140 9...

Page 62: ...battery to the charger in the normal manner and apply power to the TS1340 Enter the calibration function as follows T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R M C H A R G E T E S T U S I N G N S N N U M B E R Press T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 C A L I B R A T E T S 1 3 4 0 V O L T A G E A N D C U R R E N T Press The display will show the previous cal...

Page 63: ...U E Connect both a suitable shunt and milli voltmeter in line with one of the battery connections or use a suitable ammeter Then press C U R R E N T C A L I B R A T I O N C o n n e c t S h u n t B a t t E n t e r c u r r e n t m e a s u r e d o n m e t e r 4 0 0 0 A The TS1340 will run in test mode and draw approximately 40 00A from the battery once this current can be seen to be stable the value ...

Page 64: ...T S 1 3 4 0 M A I N M E N U 7 0 5 2 0 0 1 1 6 3 0 1 5 P E R F O R M E L E C T R I C A L T E S T S Press E L E C T R I C A L T E S T S P R E S S S T A R T W H E N R E A D Y D I S C O N N E C T B A T T E R Y At this stage the TS1340 is ready to perform the electrical tests Note it is important that any batteries are disconnected from the unit during this operation as damage to the unit and or the ba...

Page 65: ...ond delay T R 1 T R 2 L I V E T E S T P A S S E D P R E S S A K E Y T O C O N T I N U E Press C H E C K T R 1 S U P P L Y Two second delay T R 1 O K P R E S S A K E Y T O C O N T I N U E Press C H E C K T R 2 S U P P L Y Two second delay T R 2 O K P R E S S A K E Y T O C O N T I N U E Press Doc DWG1030 25 R11 TS1340 Operators manual odt Page 65 of 72 Copyright Material of Intelligent Charging Limi...

Page 66: ...O K P R E S S A K E Y T O C O N T I N U E Press T E S T O N F E T D R I V E Two second delay F E T D R I V E O K P R E S S A K E Y T O C O N T I N U E Press C A P A C I T Y T E S T S W I T C H C H E C K Two second delay T E S T S W I T C H O K P R E S S A K E Y T O C O N T I N U E Press 1 2 V S W I T C H C H E C K 1 2 V S W I T C H O K Doc DWG1030 25 R11 TS1340 Operators manual odt Page 66 of 72 C...

Page 67: ...will be a two second delay and the main menu will be re displayed Any of the tests failing is indication of a fault and the equipment must be rendered unserviceable and either returned to the manufacturer or agent for repair Doc DWG1030 25 R11 TS1340 Operators manual odt Page 67 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 68: ... To return back to the main display press Details of the meanings of these values will be covered in the technical manual 18 Display Brightness Control The display on the charger has four brightness settings These are selected by simply hitting 1 2 3 or 4 when the charger is idle or performing a charge test Once the level is set it will be remembered next time the unit is powered on Doc DWG1030 25...

Page 69: ...imums They must be de rated for terminal voltages exceeding certain levels as follows For Battery Voltage Less than 19V parallel mode Maximum current Cut off Voltage Current drop per V thereafter 40A Standard 16 2V 4A 50A BAF50A 14 6V 4A For Battery Voltage Equal or Greater than 19V Maximum current Cut off Voltage Current drop per V thereafter 25A Both Models 40 15V 4A Doc DWG1030 25 R11 TS1340 Op...

Page 70: ...Battery Voltage Less than 16V Maximum current Cut off Voltage Current drop per V thereafter 60A 10V 6 5A For Battery Voltage Equal or Greater than 16V Maximum current Cut off Voltage Current drop per V thereafter 50A 15 5V 6 5A Where batteries of higher voltages are to be discharged then maximum power ratings have to be taken into account The unit has a maximum discharge capacity of 1400W this is ...

Page 71: ... five seconds in a one year period 19 3 4 Temperature No accuracy figures are quoted for the displayed temperature readings as these are for guidance only and could be 10 of the actual displayed figures 20 Internal Battery The internal parameters of the Battery Charger Analyser are maintained by a single coin cell mounted on the display PCB at the front of the unit This should be changed every 5 6...

Page 72: ...TS1340 Battery Charger Analyser Operator Manual This page is intentionally left blank Doc DWG1030 25 R11 TS1340 Operators manual odt Page 72 of 72 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

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