Intec Controls PolyGard AT-3300 V3 User Manual Download Page 5

Printed in USA 150313

Page 05

4  Electrical Connection 

Consider static electricity! See 3. Mounting  

• 

Installation of the electrical wiring  should only be performed by  a trained specialist according to the 

connection  diagram,  without  any  power  applied  to  conductors  and  according  to  the  corresponding 

regulations! 

• 

Avoid  any  influence  of  external  interference  by  using  shielded  cables  for  the  signal  line,  but  do  not 

connect the shield. 

• 

Recommended cable analog mode: (20 AWG), max. res. 73 

/km (20.8 

/1000 ft). 

• 

It is important to ensure that the wire shields or any bare wires do not short the mounted PCB. 

4.1  Wiring Connection  

• 

Open the cover. Unplug basic PCB carefully from terminal blocks at X4 and X5. 

• 

Insert the cable, connect cable leads to terminal blocks. See fig. 1 and 2. 

• 

Replug the PCB in the terminal blocks X4, X5. Replace cover.

5 Commissioning 

Consider commissioning instructions at any exchange of sensor elements.  
Only trained technicians should perform the following: 

• 

Check mounting location. 

• 

Select output signal form: Current or voltage, and starting point 0 or 20%. See fig. 4. 

• 

Check power voltage. 

• 

Check PCB AT-33XX V3 for proper mounting at X4 and X5. 

• 

Check the sensor for proper mounting at the connectors X8 of the PCB AT-33XX V3 (only AT-34XX 

V3).  

• 

Calibrate the transmitter (if not already factory-calibrated). 

Required instruments for commissioning (calibration) of the transmitter: 

• 

Test gas bottle with synthetic air (20 % O2, 80 % N). 

• 

Test gas bottle with test gas (methane etc.) in the range of 30 – 60 % of the measuring range. 

• 

Gas pressure regulator with flow meter to control the gas flow to 150 ml/min.  

• 

Calibration adapter with tube, (silicon-free, e.g. Viton). Calibration set CALKIT-AT. See fig. 06. 

• 

Digital voltmeter with range 0 – 10VDC, accuracy 1% and a small screwdriver. 

 

Note:  

Prior to calibration the sensor element must be fully stabilized by applying power voltage for at least 4 

           hour without interruption.  
Please observe proper handling procedures for test gas bottles (regulations TRGS 220)! 

Attention:

 Combustible calibration gases are toxic, never inhale the gas! 

Symptoms: Dizziness, headache and nausea. 

Procedure if exposed: Take the victim into fresh air at once, call a doctor. 

Specifications subject to change without notice. | USA 151203 | Page 5 of 14

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.IN

TEC

 | relevantsolutions.com/inteccontrols

AT-3300_V3 – UserManual

Polygard® is a registered trademark of MSR | AT-3300_V3_UserManual

Summary of Contents for PolyGard AT-3300 V3

Page 1: ...inted in USA 150313 March 13 2015 Revision Polygard is a registered trademark of MSR AT 3300_V3_UserManual PolyGard AT 3300 V3 Transmitter for Combustible Gases Serial No ET03 002 User Manual April 20...

Page 2: ...y data AT 34XX V3 7 5 3 Option Relay Output 8 6 Inspection and Service 9 6 1 Inspections 9 6 2 Calibration 9 6 3 Exchange of Sensor Element 9 7 Troubleshooting 9 7 1 Analog Mode 9 8 Technical Data 10...

Page 3: ...s voltage signal 0 2 10 V 2 2 Sensor The integrated sensor works according to the catalytic bead principle The ambient air being monitored diffuses through a sintered metal disk into the sensor Here t...

Page 4: ...rs with a density air the transmitter must be located at the highest point possible Gas density and mounting height can be read from the table Cross sensitivity data Choose mounting location of the se...

Page 5: ...for proper mounting at X4 and X5 Check the sensor for proper mounting at the connectors X8 of the PCB AT 33XX V3 only AT 34XX V3 Calibrate the transmitter if not already factory calibrated Required in...

Page 6: ...sor for correct mounting 5 1 2 Gain Connect calibration adapter carefully to the sensor element Apply calibration test gas 150 ml min 1 Bar 14 5 psi 10 Wait two minutes until the signal is stable adju...

Page 7: ...Benzene C6H6 44 1 30 2 70 Floor Cyclohexane C6H12 44 1 30 2 91 Floor Ethylene CH2 81 2 30 0 98 Ceiling Ethane C2H6 82 3 00 1 05 Floor Ethyl Alcohol C2H5OH 75 3 30 1 59 Floor Ethyl Acetate CH3COOC2H5 4...

Page 8: ...3 Relay 1 is equipped with a change over contact Via the MODBus interface the two alarm thresholds and the hysteresis are freely adjustable at the PC within the measuring range The procedure can be re...

Page 9: ...the sensor element into the PCB ET03 at XB7 XB8 Replug the PCB AT 33XX V3 into terminal blocks X4 X5 carefully Calibrate according to section 5 7 Troubleshooting 7 1 Analog Mode Trouble Cause Solution...

Page 10: ...e polarity protected Power consumption without options 35 mA max 0 85 VA Output signal Analog output signal Selectable Current tension Starting point 0 20 0 4 20 mA load 500 0 2 10 V load 50 k proport...

Page 11: ...ng Temperature controlled 3 C 2 C 37 5 F 3 6 F Ambient temperature 30 C 22 F Power supply 18 28 VDC AC Power consumption 0 3 A 7 5 VA Indications only for option stainless steel for further types see...

Page 12: ...NO NC XA3 1 XA3 2 Gain ET03_001 0 20 Test Bridge Connector Service Tool R1 X5 Zero Option Relay Anal Output V DC mA Anal Output Start Point 20 0 Function Relay R2 NO NC NC NO Option Manual Calibratio...

Page 13: ...B AT Specifications subject to change without notice USA 151203 Page 13 of 14 12700 Stowe Drive Suite 100 Poway CA 92064 Ph 858 578 7887 888 GO INTEC relevantsolutions com inteccontrols AT 3300_V3 Use...

Page 14: ...ance It is recommended to check the PolyGard transmitter regularly Due to regular maintenance any performance deviations may easily be corrected Re calibration and part replacement in the field may be...

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