Insta 780 Operation And Maintenance Manual Download | Manualshive

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Power cord is equipped with a locking system to avoid disconnecting it during operation.

Turn on the machine by flipping the main switch on the back of the machine.

The touch screen will display the following start page:

Pneumatic network

connection

Electrical connection

230VAC-20A

Filter

Main Power Switch

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Summary of Contents for 780

Page 1: ...MODEL 780 OPERATION AND MAINTENANCE MANUAL MNL90780 Rev 02 11 2020 ...

Page 2: ...the machine must be installed or placed above the wall socket on a level stable surface NOTE This machine uses a fuse to protect against fire and electric shock For continued protection against fire or electric shock replace CAUTION Do not lean on the machine when the lower platen is removed Care must be taken to prevent machine from tipping over Keep upper platen close to the center position NOTE...

Page 3: ...International Symbols Power Off Power On Hot Surface Risk of Electrical Shock Protective Earth Terminal Ground Wet Conditions Start Action Caution Warning ...

Page 4: ...tenance Your model 780 machine will have a long trouble free life Read this manual Keep it with your machine it s your key to proper operation and lasting service General Description The 780 is an automatic dual platen shuttle machine capable of generating tremendous pressure that is evenly distributed across the area of the 16 x 20 platen The 780 machine also features a quick change mechanism in ...

Page 5: ...haser to return the product to the factory in Cerritos California freight prepaid and only when the product upon examination has proven to be defective This warranty does not apply to any machine that has been subjected to misuse negligence or has been damaged accidentally or intentionally Insta shall not be liable for the injury loss or damage directly or indirectly arising from the use or the in...

Page 6: ...djustable from 32 to 428 F 0 to 220 C Electronic timer Accurate to 1 Adjustable from 0s to 59min 59sec Air Pressure Pressure maxi 116 psi 8 bar Pressure mini 58 psi 4 bar Pressure mini for electronic pressure valve 14 5 psi 1 bar Terms of use Noise Less than 70 dB A Ambient temperature of use From 50 F to 95 F or 10 C to 35 C Hygrometry Less than 90 Max pressing force 2080 lbf Non contractual docu...

Page 7: ...ed for intensive production by an operator working in front of the machine Heating plate Emergency stop Silicone foam Removable lower plates Touchscreen Hood Relay Fuses Power supply Pneumatic supply connection Automatic rotation cylinder Foot Pedal ...

Page 8: ...rotective equipment P P E gloves and glasses for example Do not touch the hot parts of the device during use Do not put hands between the trays once the device is turned on When handling ensure that the operator does not risk anything in terms of burns electrocution or other Perform a daily inspection of the machine before starting production In the area around the machine make sure there is no on...

Page 9: ...must press the red zone on the Alarm page position the stem above one of the lower plates and press the pedal so that the machine is functional again Verification of the operation of the safety device Try the emergency stop and the safety cover daily After an emergency stop In order to restart the nominal operation check if there are any other problems on the machine Unlock the emergency stop by t...

Page 10: ...le of the proper size and rating Equally important the line voltage must be able to accommodate this appliance as well as other appliances operating on this circuit a Cut the straps from the crate and unscrew the screws holding the cover and the bell Remove the lid and the bell from the box b Remove the plastic bag protecting the machine c Remove the lag screws that secure the machine to its palle...

Page 11: ...ly by them Warning Do not lift the machine by the trays g Hold the machine on a stable and level table by manipulating it with the transport bars Position and secure the bottom plates if it is not done Remove and store the transport bars with the machine box in case of future transport of the machine ...

Page 12: ... the machine with the supplied power cord Position the button on the back of the stem to 1 and check that the emergency stop button on the front of the stem is unlocked Clipper the cable as described below Place the power cable facing the notch Push the cable until you hear a click Your cable is now fixed ...

Page 13: ...id disconnecting it during operation Turn on the machine by flipping the main switch on the back of the machine The touch screen will display the following start page Pneumatic network connection Electrical connection 230VAC 20A Filter Main Power Switch ...

Page 14: ...he set value c White when the temperature is at the set value 2 Time 3 Name of active recipe 4 Status bar Heat Cycle ECO mode Warning 5 Daily counter Working mode 6 Active timer 7 Next timers 4 possible timers 8 Recipe button 9 Settings button 10 Exchange plate button STOP during cycle 11 Left pressure Measure setting 12 Right pressure Measure setting 1 2 3 4 5 7 6 10 9 8 11 12 ...

Page 15: ...ew value After entering the required temperature value press the arrow at the bottom left of the screen to return to the previous screen b Automatic pressure Touch the area of the screen where the pressure is indicated left right Press the pressure setting A numeric keypad appears to enter the new value This value is immediately entered in the current recipe Press the arrow at the bottom right to ...

Page 16: ...em automatically moves to the tray the warming plate automatically descends and activates the press timer IV Meanwhile prepare the item and its transfer sheet on the second station V At the end of the countdown of the timer the heating plate will go up again VI If the machine is not in FULL AUTO mode press the pedal Otherwise the rotation will be done automatically after raising and counting the t...

Page 17: ...he two states in regulation Cycle Machine ready to work Cycle in progress Rotating arrow Eco mode Eco mode OFF Eco mode ON Warnings No warning Warning activated No action is possible It s just for information Time is defined in the section page 17 b Digital keypad The numeric keypad allows you to enter values such as temperature or times An alphanumeric keyboard allows you to enter the name you wa...

Page 18: ...ght These values are summarized in the following page The following regulations are available for each type of product Flex and flock screen printing transfers laser transfers flex in less than 5 seconds pressing of digital printed textiles sublimation textiles TEXTILE Drying of pretreatment on textiles DTG Sublimation of rigid materials RIGID To leave the page you must first save the recipe even ...

Page 19: ... on the left of the screen to access the settings Click on the desired menu to access it Press the arrow on the bottom right to get out ECO Modes 2 pages Firmware information Protected access Diagnosis I O warnings Time Settings Buzzer timers etc ...

Page 20: ...for rotation of the stem before the next cycle in seconds and tenth of a second 7 Operating temperature range of the machine allows the start of the cycle to be conditioned when the temperature has not yet been reached or exceeded a Minimum from 30 to 0 C or from 86 to 0 F b Maximum from 0 to 30 C or from 0 to 86 F 8 Unit change allows to change pressure unit bar or psi 9 Back to Menu f Energy Mod...

Page 21: ... time 4 Next page short sleep 5 Short standby mode ON OFF 9 Short standby temperature a Minimum 40 C or 104 F b Maximum 140 C or 284 F 6 Period after which the machine goes to standby when there has been no pressing of the green push buttons or the pedal no press on the screen or an active output press cycle 7 Return to the previous screen Short standby will lower the temperature after a time of i...

Page 22: ... a temperature higher than the temperature of the eco mode To exit the energy saving modes in progress a touch on the screen is sufficient and deactivates the mode Button on o g Time 1 Set the time format 2 Set the time value 3 Set the date value 4 Set AM or PM 5 Back to MENU Procedure to set the date a Choose format b Set time c Set date d Check values e Back 2 1 5 3 4 ...

Page 23: ...Firmware version i Factory settings Change the factory settings vital settings for the machine Changing them voids the warranty Enter the password in the field dedicated Additionnal pretected access Offset Setting Factory setting ...

Page 24: ...ntervention for example 1 Inputs 2 Outputs 3 Temperature in Celsius or Fahrenheit 4 Analogue value of the static relay resistance control 0 to 1000 pts 5 Active SFC Step number of the active step during the cycle 0 to 10 6 Totalizer counter no reset 7 Active mode FULL AUTO SEMI AUTO 1 POST 8 Alarm in progress access summary page alarms 9 PID control type based on PID values 10 Change plate and sto...

Page 25: ...e is Waiting Following screen is diplayed Press the orange area to acknowledge the fault and the job page is displayed If the event is not acknowledgeable the above page remains displayed To exit press the back button to see which one is still present in the list of activated alarms press on the flashing triangle 1 Blinking indicator active fault 2 Access to the Default page flashing LED 3 Back to...

Page 26: ...C Temperature is over 230 C The heating regulation is instantly deactivated Alarm 02 Plate security activated The detection is immediate Heating control and pressing are instantly deactivated Alarm 03 Temperature regulation trouble Static relay or other Indicates the abnormal difference between the activation of the analog output and the delta of the corresponding temperature Cable resistance or s...

Page 27: ...ure setpoint not reached Temperature during rise or fall trips before or 30 C around the set point Extra push on green Button and or pedal in the minute starts pressing Alarm 11 Change of temperature unit Celsius or Fahrenheit Occurs when you change the unit of temperature Prevents the operator in case of unwanted selection Alarm 12 Maintenance required Unavailable unavailable Alarm 13 Sensors lef...

Page 28: ... countdown of the timer after pressing it automatically changes position and presses again So on until you press the STOP icon or the foot pedal or the green button to stop the automatic cycle b Number of timers It is possible to choose a single timer 2 timers or 4 different timers and configurable When you set 2 or 4 timers the first timer can operate over the left or right tray It will keep this...

Page 29: ...he settings on next page 1 Left pressure Minimum 1 bar 10psi Maximum 8 bars 116psi 2 Right pressure Minimum 1 bar 10psi Maximum 8 bars 116psi 3 Back to previous page The automatic pressure valve is working only during the cycle When machine is waiting pressure valve is OFF After a default it s necessarily to reactivate the valve to feed the pressure cylinder Push two green buttons after a warning ...

Page 30: ...e gallows Back of the machine DUPLEX PRO DUPLEX AIR PRO Cylinder stopper mounted on cylinder bottom port Rotation Electro valve Rotation regulator Pressing electro valve Pressing cylinder Left sensor Rotation cylinder Right sensor Check valve ...

Page 31: ...Front Press Cylinder Limit switch up magentic sensor Green push button Communs 24VDC 0VDC Limit switch down magnetic sensor ...

Page 32: ...Inside the top cover Note the front facade tilts leaving the 2 bottom screws PLC HMI Emergency stop USB cable connector not included Buzzer Automatic Manometer Automatic pressure valve ...

Page 33: ...Power supply 230V Heating plate static relay Laser option Power supply 220VAC Security relay Power supply 230V 24V Switch ON OFF Protection fuse 230 VAC Foot switch connection Protection fuse 24 VDC ...

Page 34: ...ELECTRICAL DIAGRAM ...

Page 35: ...PNEUMATIC DIAGRAM ...

Page 36: ...ple a spatula serrated tiler Let stand overnight at room temperature with low pressure and without heating b Other parts Contact your dealer to evaluate their change or repair 2 MAINTENANCE Insta heat presses are virtually maintenance free To ensure proper operation follow the precautions listed below Do not heat objects that could damage or cut the silicone mat or damage the teflon coating of the...

Page 37: ...EMPERATURE SENSOR 1 RES 500x400 3200W UL UL MICA RESISTANCE 400x500 3200W 1 PNEUMATIC PARTS VER SM25 AIR CYLINDER Ø125 C100 1 VER SM23 AIR CYLINDER Ø40 C200 1 FIL 013 AIR FILTER 1 ELE SM17 PRESS ELECTROVALVE 1 ELE SM18 ROTATION ELECTROVALVE 1 PRESS ACCESORIES MOU 455 SILICON PAD 9 53mm 400X500 2 TEF 003 TEFLON COVERING HEATING PLATE 1 HOU 50 NOMEX COVER FOR BOTTOM PLATES 2 ...

Page 38: ...See the messages on the screen and contact your dealer To change this value see Chapter 5 Machine over heat Problem due to the sensor or temperature regulation Check message box on the touch screen and contact your dealer Timer does not work The sensor placed on a cylinder is not activated or defective PLC problem Check his position Check its connections Change it if necessary See the messages dis...

Page 39: ...13925 E 166th St Cerritos CA USA 90702 800 421 6971 Fax 562 404 3010 Parts Orders 800 426 3609 562 404 3000 Ext 215 Technical Support 800 426 3609 562 404 3000 Ext 208 In House Repair 800 426 3609 ...

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