Insinger TRAC 878 Technical Manual Download

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TECHNICAL MANUAL

Installation, Operation and Maintenance Instructions

TRAYWASHER TRAC 878

Insinger Machine Company

6245 State Road

Philadelphia, PA 19135-2996

800-344-4802

Fax 215-624-6966

www.insingermachine.com

Summary of Contents for TRAC 878

Page 1: ...ICAL MANUAL Installation Operation and Maintenance Instructions TRAYWASHER TRAC 878 Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachin...

Page 2: ...ad the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty or fo...

Page 3: ..._____ Insinger s tray washers were developed specifically to optimally clean and sanitize ware by reaching all corners and crevices with a vertical spray STANDARD FEATURES Tank heat 16 kW electric imm...

Page 4: ...pipe Pre wash wash and rinse assemblies removable without the use of tools PRE WASH Two vertical spray arms one on each side of conveyor each with 5 V jet nozzles WASH AND RINSE Four spray arms thread...

Page 5: ...se of the dishwasher carried out without the written permission of Insinger will lead to warranty nullification If damage is caused to the dishwasher due to failure to observe the instructions given i...

Page 6: ...ipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if i...

Page 7: ...circuit breaker or fused disconnect as provided by the end user and required by local codes A laminated wiring diagram is inside the control panel 5 TRAC 878 Technical Manual 2018 www insingermachine...

Page 8: ...nstallation of the traywasher contact a local detergent chemical supplier for the correct chemicals for your machine Electrical connection points for the detergent dispenser and rinse injector are loc...

Page 9: ...1 2 FIPS E Drain Connection Common 1 1 2 FIPS F Electric Service 16kW 5 6 HP 67 1 FLA G Electric Service Booster 36 kW 101 FLA H Cold Water PW Tempering 1 2 FIPS J Steam to Tanks 3 4 FIPS K Steam to...

Page 10: ...s provided to shut the machine down if the doors are open therefore the machine will not run if doors are opened Machines provided with the optional Security Package do not have this feature STARTING...

Page 11: ...s of build up 6 Clean tank level floats 1 per tank with a plastic abrasive pad DO NOT use steel wool CAUTION Improper cleaning of suction strainers will cause the pumps to cavitate This will cause poo...

Page 12: ...cessary 4 Reassemble in reverse of disassembly Water flow must be same direction as arrow on line strainer body Use new gaskets to insure a tight seal Pump Disassembly 1 Before disassembling pump ensu...

Page 13: ...Electric Heat 1 Check the temperature control board P N DE9 251 for proper operation If the temperature control board is faulty replace 2 Verify tank heat contactor is working correctly If not replace...

Page 14: ...s the filling process until the tank s is full CAUTION Dirty level floats will cause the tank heat to energize with no water in the tanks Level floats MUST be cleaned daily Motor Overloads All motors...

Page 15: ...13 PART 5 MAINTENANCE REPAIR PROCEDURES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 SK 5825 Final Rinse Solenoid Valve...

Page 16: ...Pump ITEM PART NO DESCRIPTION QTY 1 Motor 1 HP 1 2 D431 Adapter 1 3 D436 Impeller 3 7 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Assembly 1 8 D329 5 Drain Petcock 1 4 IPS 1...

Page 17: ...chine com 800 344 4802 SK 2923 2 HP Pump ITEM PART NO DESCRIPTION QTY 1 Motor 2 HP 1 2 D431 Adapter 1 3 D443 Impeller 4 3 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Assembl...

Page 18: ...IPTION QTY 1 Motor 3 HP 1 2 104 000 165 Flinger 1 3 116 000 117 O Ring Shaft 1 4 110 000 178 Shaft Sleeve Bronze 1 5 132 000 194 Adapter Iron JM140 180 1 6 101 000 168 Seal 1 1 2 1 7 104 000 175 Seal...

Page 19: ...17 PART 5 MAINTENANCE REPAIR PROCEDURES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 SK 4703 Electric Heater Installation...

Page 20: ...n strainer clogged 1 Clean spray pipe with brush pipe 2 Ensure proper placement of upper and lower pipes 3 Clear obstruction through pump inspection plate 4 Arrow on pump housing indicates direction c...

Page 21: ...rcuitry not working 3 Electric heat power turned off 4 Electric heat immersion heaters limed 5 Steam heat steam turned off 6 Steam heat not enough steam 7 Steam heat condensate traps clogged 8 Gas hea...

Page 22: ...20 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 1 TRAC 878 Assembly REV B 12 02 02...

Page 23: ...y Rinse 1 17 1512 63 B Discharge Line Assembly RH Prewash 1 18 1512 43 A Suction Line Assembly 1 19 1512 90 B Drive Mechanism without Dryer 1 20 1512 68 B Follower Shaft Assembly 1 21 1512 71 B Chain...

Page 24: ...ne com 800 344 4802 1512 68 Follower Shaft Assembly ITEM PART NO SIZE DESCRIPTION QTY 1 1512 70 B Yoke Weldment 1 2 D2857 A Sprocket Follower 1 3 D2 525 A Spacer 2 4 1512 69 A Shaft Follower 1 5 D309C...

Page 25: ...23 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 90 Drive Chain Assembly Dayton DC REV B 05 02 06...

Page 26: ...A Microswitch 1 13 1512 100 Microswitch Bracket 1 14 D2771 Bushing 1 OD x 3 4 Lg 1 15 D309C HC 3 Capscrew 5 16 18 x 3 4 Lg 1 16 D313C H2 Lockwasher 5 16 1 17 D3 824 Washer 5 16 ID x 1 1 8 OD 1 18 D312...

Page 27: ...3 D309C HC 7A Hex Head Screw 5 16 18 x 1 3 8 6 4 975 55 Sprocket Chain 1 5 982 56 Sprocket 41B14 7 8 Bore 1 6 D2 525 Washer Nylon 1 7 D2 585 O Ring Buna N 70 Duro 1 8 D311 1 Cotter Pin 1 8 x 1 1 2 S S...

Page 28: ...26 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 48 Track Location REV B 03 09 07...

Page 29: ...nsingermachine com 800 344 4802 1512 72 Chain Assembly with Integral Dryer ITEM PART NO DESCRIPTION QTY 1 D308C 1 1 2 Chain 1 2 D308C 1 1 2 CL Connecting Link 1 3 1361 241 Crown Retainer Assembly 55 4...

Page 30: ...nsingermachine com 800 344 4802 1512 72A Chain Assembly with Double Dryer ITEM PART NO DESCRIPTION QTY 1 D308C 1 1 2 Chain 1 2 D308C 1 1 2 CL Connecting Link 1 3 1361 241 Crown Retainer Assembly 72 4...

Page 31: ...29 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 973 16 Chain Guide REV B 06 24 96...

Page 32: ...30 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 973 16A Chain Guide Poly Strip REV B 06 24 96...

Page 33: ...31 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 982 39 Chain Guide Track Bracket Assembly REV A 12 28 82...

Page 34: ...32 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 51 Chain Guide REV C 07 17 14...

Page 35: ...33 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 51A Chain Guide Short Poly Strip REV C 07 17 14...

Page 36: ...34 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 52 Chain Guide Track Bracket Assembly REV B 07 17 14...

Page 37: ...35 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 53 Drain Assembly REV D 09 22 09...

Page 38: ...C x 1 1 2 C 3 6 D207A B16 16 Copper Tube 2 CTS x 4 Lg 2 7 D315A J3 J3 45O Elbow 2 C x 2 C 1 8 D207A B16 114 Copper Tube 2 CTS x 28 1 2 Lg 1 9 D207A B16 32 Copper Tube 2 CTS x 8 Lg 1 10 D317A J4 J1 Ad...

Page 39: ...37 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 81 Tank Fill Assembly Automatic Hot Water REV D 12 03 02...

Page 40: ...IPS x 6 Lg 3 8 D326F D1 Locknut 1 2 IPS 3 9 D315F D1 D1 45O Elbow 1 2 FIPS 2 10 D317A D3 D2 90O Adapter Elbow 1 2 C x 1 2 MIPS 1 11 D207A B4 15 Copper Tubing 1 2 C x 3 3 4 Lg 1 12 D316A D3 D3 90O Elbo...

Page 41: ...39 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1094 22 Front Spray Pipe Support REV A 09 28 92...

Page 42: ...1 963 11 A Discharge Nipple 1 1 2 D326J H1 Locknut 1 1 2 IPS 1 1 3 1072 14R B Discharge Manifold 1 1 4 970 25A A Spray Pipe Extension 2 2 5 562 87A A Locking Screw 2 2 6 1512 65 B Spray Pipe 19 5 8 L...

Page 43: ...83A Y Strainer 1 2 IPS 1 2 D314F DC 00 Close Nipple 1 2 IPS 1 3 D316F D1 D1 90O Street Elbow 1 2 IPS 3 4 D2930 Solenoid Valve 1 2 IPS 1 5 D2241 Vacuum Breaker 1 2 IPS 1 6 D314F DS 48 Nipple 1 2 IPS x...

Page 44: ...SIZE DESCRIPTION QTY 1 1176 17 B Discharge Manifold 1 2 1094 17 A Bracket Discharge Line 2 3 1512 56 A Extension Manifold 2 4 D2 554 2 A Plug 3 4 10 4 5 1512 57 A Spray Manifold 2 6 D 584 O Ring 01 02...

Page 45: ...3 7 D322F D2 B1 Hex Reducer 1 2 MIPS x 1 4 FIPS 2 8 D2497 Petcock 1 4 IPS 1 9 SK 1433 A Pressure Gauge 1 10 D314F DS 16 Nipple 1 2 IPS x 2 Lg 1 11 D2495 Temperature Gauge 1 4 IPS 1 12 D2241 Vacuum Bre...

Page 46: ...12 104 Final Rinse Internal Manifold Pipe ITEM PART NO SIZE DESCRIPTION QTY STD QTY TRAY 19 1 1512 103 B Spray Pipe Final Rinse 16 3 4 Lg 1 Spray Pipe Final Rinse 21 3 4 Lg 1 2 D2911 Spray Nozzle 8004...

Page 47: ...4 1512 87 1 B Entrance Fender Standard 1 PR 1512 87 2 B Entrance Fender Pizza Dough 1 PR 1512 87 3 B Entrance Fender Power Scrapper 1 PR 1512 87 4 B Entrance Fender Thin Trays 1 PR 5 1512 88 A Spacer...

Page 48: ...ight 4 1512 143 B Guide Rail Set Extra High 4 3 1512 140 B Comb Support Guide Rail Standard 5 PR 1512 144 B Comb Support Guide Rail Extra High 5 PR 4 1512 145 A Exit Heat Baffle A R 5 D3280 Pobco 2 pc...

Page 49: ...47 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 44 Scrap Screen Locations REV B 09 11 14...

Page 50: ...48 PART 6 PARTS AND ASSEMBLIES TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 1512 115 Steam Coil REV A 03 17 03...

Page 51: ...49 PART 7 ELECTRICAL SCHEMATICS PARTS TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 WTRAC024 TRAC 878 Electric or Steam Heat...

Page 52: ...50 PART 7 ELECTRICAL SCHEMATICS PARTS TRAC 878 Technical Manual 2018 www insingermachine com 800 344 4802 WTRAC024 TRAC 878 Electric or Steam Heat...

Page 53: ...PART NO 15 A FNQ R 15 DE9 183 20 A FNQ R 20 DE9 184 25 A FNQ R 25 DE9 220 30 A FNQ R 30 DE9 227 35 A JJN 35 DE9 255 PARTS NOT SHOWN PART NO DESCRIPTION QTY Electric Immersion Heater 5kW 4 DE13 SD73 4...

Page 54: ...5 A DE2 52 208 3 60 1 6 2 5 A 6 Overload Relay 2 HP Rinse Pump 1 DE2 53 460 3 60 2 5 4 A DE2 53 380 3 50 2 5 4 A DE2 55 230 3 60 5 5 8 A DE2 55 220 3 50 5 5 8 A DE2 55 208 3 60 5 5 8 A 7 Overload Rela...

Page 55: ...ck NO 1 27 DE7 35 Timer Liquid Level 3 28 SK 4518 Control Box 26 x 16 x 7 1 29 DE2 60 Overload Base 4 30 2M510 DC Drive Control 1 31 1094 115 Potentiometer Bracket 1 32 DE9 42 Fuse Block 1 Pole SCR 1...

Page 56: ...5 DE9 220 30 A FNQ R 30 DE9 227 PARTS NOT SHOWN PART NO DESCRIPTION QTY Electric Immersion Heater 3kW 2 DE13 SC73 440 480 V 3 PH DE13 SC53 380 V 3 PH DE13 SC43 220 240 V 3 PH DE13 SC23 208 V 3 PH Elec...

Page 57: ...0 3 60 1 6 2 5 A DE2 52 220 3 50 1 6 2 5 A DE2 52 208 3 60 1 6 2 5 A 6 Overload Relay 2 HP Rinse Pump 1 DE2 53 460 3 60 2 5 4 A DE2 53 380 3 50 2 5 4 A DE2 55 230 3 60 5 5 8 A DE2 55 220 3 50 5 5 8 A...

Page 58: ...0 A 26 DE8 59 Contact Block NO 1 27 DE7 35 Timer Liquid Level 3 28 DE9 248 Control Box 24 x 16 x 8 1 29 DE2 60 Overload Base AR 30 2M510 DC Drive Control 1 31 1094 115 Potentiometer Bracket 1 32 DE9 4...

Page 59: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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