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ENSIGN 40-2

INTRODUCTION
Purpose

The purpose of this technical manual is to provide 

installation, operation, cleaning and maintenance 

directions. 
A section is provided for replacement parts.

Scope

This manual contains all pertinent information to 

assist in the proper installation, operation, cleaning, 

maintenance, and parts ordering for the Insinger 

Ensign 40-2. 

The installation instructions are intended for qualified 

equipment installers. The operation and cleaning 

instructions are intended for the daily users of the 

equipment. The maintenance and parts sections are 

intended for qualified service and/or maintenance 

technicians. Replacement parts may be ordered 

directly from our factory or from your local Insinger 

Authorized Service Agency. You can speak to the 

Insinger Technical Services Department, 800/344-

4802, or e-mail us at [email protected]

When calling for warranty information or replacement 

parts please provide the model and serial number of 

your Insinger Equipment. These important numbers 

should be noted in this manual on the spaces 

provided on the opening page.

Surefire™ Start-up & Check-out Program

Insinger is proud to offer our exclusive Surefire™ 

Start-up & Check-out Program to our commercial 

customers. This service is included in the purchase 

price of your new Insinger dishwasher. We will 
provide an authorized factory service technician for 

the initial start-up of your new Insinger dishwasher 

to ensure it is running at optimum levels from the 

very first pass. Please call the factory or your local 

Insinger Sales Representative to schedule this 

service.

PART 1   TECHNICAL INFORMATION

®

www.insingermachine.com    800-344-4802

NSF 3-2008 requirements for detergent and 

chemical sanitizer dispensers.

This machine must be operated with an automatic 

detergent dispenser and, if applicable, an automatic 

chemical sanitizer feeder, including a visual means 

to verify that detergents and sanitizers are delivered 

or a visual or audible alarm to signal if detergents 

and sanitizers are not available for delivery to 

the respective washing and sanitizing systems. 

Please see instructions for electrical and plumbing 

connections located in this manual and in the feeder 

equipment manual.

CAUTION:

Indicates potential equipment damage.

WARNING:

Indicates potential physical danger.

!

NOTE:

Indicates helpful operating hints or tips.

Definitions

Throughout this guide you will find the following 

terms: 

WARNING, CAUTION, & NOTE

WARNING

 indicates potential physical danger.

CAUTION

 indicates potential equipment damage.

NOTE

 indicates helpful operating hints or tips.

You will visually be able to identify each as shown 

below: 

3

Ensign_40-2_TM2009

Summary of Contents for ENSIGN 40-2

Page 1: ...UAL Counter Type Dishwasher Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine co...

Page 2: ...d on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and...

Page 3: ...with telescoping hood and timed wash and rinse cycle Capacity is 43 racks per hour or 720 dishes Fully automatic operation with power on off button Cycle starts when door is closed Designed for strai...

Page 4: ...ll controls safe low voltage 24 VAC SPRAY SYSTEM Wash and rinse spray systems made of 18 8 type 304 S S pipe WASH Power wash arm above with 14 high pressure action cleansing slots and 6 power wash arm...

Page 5: ...ustomers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwashe...

Page 6: ...the equipment with the high voltage supply turned on Under certain conditions dangerous potentials may exist when the power control is in the off position To avoid casualties always remove power red t...

Page 7: ...installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to the original retail purcha...

Page 8: ...any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Comp...

Page 9: ...lacement Carefully uncrate machine Take caution not to damage components which may be mounted on the top or sides of the machine Set unit in the table cut out Refer to installation drawing in this sec...

Page 10: ...The overfill timer starts timing when the upper level float is actuated Adjust the overfill timer potentiometer to turn the tank fill solenoid off when the water level is 1 4 below the lip of the over...

Page 11: ...are open therefore the machine will not run if the doors are opened 5 Press the power switch to the ON position The switch will light up red when on The machine will fill the tank run through a comple...

Page 12: ...tank level float with a plastic abrasive pad do not use steel wool CAUTION Level floats must be cleaned daily Build up of grease and dirt will cause faulty operation of the tank fill heating system 1...

Page 13: ...from valve body Note positioning of spring and plunger 4 Remove main piston 5 Inspect for dirt wear or lime build up Clean or replace as required 6 Reassemble in reverse of disassembly Liner Strainer...

Page 14: ...awing located in Section 4 Electrical Schematic and Replacement Parts 3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on the temperature control board An...

Page 15: ...ne is using Using the Control Panel Component Layout Dwg located in Section 4 to identify the overload adjust by turning the dial to the appropriate AMP draw Level System The level control system cons...

Page 16: ...y A Lime deposits in spray nozzles B Low water pressure C Clogged line strainer D Closed water supply valve E Water valve diaphragm A Clean or replace nozzles B Adjust to 20PSI C Remove line strainer...

Page 17: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 15 Ensign_40 2_TM2009...

Page 18: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 16 Ensign_40 2_TM2009...

Page 19: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 17 Ensign_40 2_TM2009...

Page 20: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 18 Ensign_40 2_TM2009...

Page 21: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 19 Ensign_40 2_TM2009...

Page 22: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 21 Ensign_40 2_TM2009...

Page 23: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 22 Ensign_40 2_TM2009...

Page 24: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 23 Ensign_40 2_TM2009...

Page 25: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 24 Ensign_40 2_TM2009...

Page 26: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 25 Ensign_40 2_TM2009...

Page 27: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 26 Ensign_40 2_TM2009...

Page 28: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 27 Ensign_40 2_TM2009...

Page 29: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 28 Ensign_40 2_TM2009...

Page 30: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 29 Ensign_40 2_TM2009...

Page 31: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 30 Ensign_40 2_TM2009...

Page 32: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 31 Ensign_40 2_TM2009...

Page 33: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 32 Ensign_40 2_TM2009...

Page 34: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 33 Ensign_40 2_TM2009...

Page 35: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 34 Ensign_40 2_TM2009...

Page 36: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 35 Ensign_40 2_TM2009...

Page 37: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 36 Ensign_40 2_TM2009...

Page 38: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966...

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