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PART 3    MAINTENANCE AND REPAIR PROCEDURES

®

www.insingermachine.com    800-344-4802

13

NOTE:

The overfill timer MUST be adjusted during 

initial start-up. Adjustment depends on 

water fill pressure. The water level MUST 

be 1/4” below the lip of the overflow tube. 

Adjust by increasing or decreasing the 

potentiometer on the level timer.

Motor Overloads

All motors used on Insinger Machines are provided 

with motor overloads. Motor overloads are adjusted 

when the machines are factory tested. Should it be 

necessary to adjust the motor overloads in the field 

first verify the motor current draw for the voltage the 

machine is using.  
Using the Control Panel Component Layout Dwg. 

located in Section 4 to identify the overload, adjust by 

turning the dial to the appropriate AMP draw.

Level System

The level control system consists of one overfill timer 

(P/N DE7-35) and one level float (P/N DE5-60) per 

tank.
When the system is powered-up, the tank(s) will 

begin to fill (assuming no water is in the tanks).
When the level float is actuated, the overfill timer 

begins to time-out and continues the filling process 

until the tank(s) is full.

Also consists of a Hi-Limit switch in electric heated 

unit. Hi-Limit in series with float. Inspect Hi-Limit for 

damage. Be careful when cleaning not to damage it.

NOTE:

Dirty level floats will cause the tank heat to 

energize with no water in the tanks. 

LEVEL FLOATS MUST BE CLEANED 

DAILY.

Ensign_40-2_TM2009

Summary of Contents for ENSIGN 40-2

Page 1: ...UAL Counter Type Dishwasher Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine co...

Page 2: ...d on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and...

Page 3: ...with telescoping hood and timed wash and rinse cycle Capacity is 43 racks per hour or 720 dishes Fully automatic operation with power on off button Cycle starts when door is closed Designed for strai...

Page 4: ...ll controls safe low voltage 24 VAC SPRAY SYSTEM Wash and rinse spray systems made of 18 8 type 304 S S pipe WASH Power wash arm above with 14 high pressure action cleansing slots and 6 power wash arm...

Page 5: ...ustomers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwashe...

Page 6: ...the equipment with the high voltage supply turned on Under certain conditions dangerous potentials may exist when the power control is in the off position To avoid casualties always remove power red t...

Page 7: ...installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to the original retail purcha...

Page 8: ...any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Comp...

Page 9: ...lacement Carefully uncrate machine Take caution not to damage components which may be mounted on the top or sides of the machine Set unit in the table cut out Refer to installation drawing in this sec...

Page 10: ...The overfill timer starts timing when the upper level float is actuated Adjust the overfill timer potentiometer to turn the tank fill solenoid off when the water level is 1 4 below the lip of the over...

Page 11: ...are open therefore the machine will not run if the doors are opened 5 Press the power switch to the ON position The switch will light up red when on The machine will fill the tank run through a comple...

Page 12: ...tank level float with a plastic abrasive pad do not use steel wool CAUTION Level floats must be cleaned daily Build up of grease and dirt will cause faulty operation of the tank fill heating system 1...

Page 13: ...from valve body Note positioning of spring and plunger 4 Remove main piston 5 Inspect for dirt wear or lime build up Clean or replace as required 6 Reassemble in reverse of disassembly Liner Strainer...

Page 14: ...awing located in Section 4 Electrical Schematic and Replacement Parts 3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on the temperature control board An...

Page 15: ...ne is using Using the Control Panel Component Layout Dwg located in Section 4 to identify the overload adjust by turning the dial to the appropriate AMP draw Level System The level control system cons...

Page 16: ...y A Lime deposits in spray nozzles B Low water pressure C Clogged line strainer D Closed water supply valve E Water valve diaphragm A Clean or replace nozzles B Adjust to 20PSI C Remove line strainer...

Page 17: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 15 Ensign_40 2_TM2009...

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Page 37: ...PART 4 ELECTRICAL SCHEMATICS REPLACEMENT PARTS www insingermachine com 800 344 4802 36 Ensign_40 2_TM2009...

Page 38: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966...

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