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Pulper DOC PULPER 1.0 06

www.insingermachine.com 800-344-4802

2

Thank you for purchasing this quality

Insinger product.

On the space provided below please record the
model, serial number and start-up date of this unit:

Model:__________________________________

Serial Number:___________________________

Start-Up Date:____________________________

When referring to this equipment please have this
information available.

Each piece of equipment at Insinger is carefully
tested before shipment for proper operation. If the
need for service should arise please contact your
local Authorized Insinger Service Company.

A Service Network Listing is provided on our web
site, www.insingermachine.com or call Insinger at
800-344-4802 for your local authorized servicer.

For proper activation of the

Insinger Limited

Warranty

a SureFire™ Start-Up & Check-Out

Service should be completed on your machine.
Refer to the Introduction section in this manual for
an explanation of Insinger SureFire™ Start-Up &
Check-Out Program.

Please read the Insinger Limited Warranty and all
installation and operation instructions carefully
before attempting to install or operate your new
Insinger product.

To register your machine for warranty by phone,
fax or the internet or for answers to question
concerning installation, operation, or service
contact our Technical Services Department:

Toll-Free

800-344-4802

Fax

215-624-6966

E-mail

[email protected]

Web

www.insingermachine.com

TECHNICAL SERVICE CONTACTS

TABLE OF CONTENTS

Part 1

Technical Information

• 

Introduction

• 

Catalogue Cut-sheet & Installation Drawing

• 

Warranties

• 

Disclaimers

1-6

Part 2

General Overview

• 

General Overview

• 

Installation Instructions

7-10

Part 3

Operating Instructions

• 

Operation and Cleaning Instructions

11-12

Part 4

Maintenance

• 

Procedures

• 

Troubleshooting

13-17

Part 5

Recommended Spare Parts

18

Part 6

Electrical Schematics

• 

Machine Wiring Diagrams

• 

Control Panel Layout and Component Drawing

• 

Replacement Parts

19-24

Part 7

Replacement Parts

• 

Assembly Drawings

25-42

Summary of Contents for Eliminator 900

Page 1: ...For Waste Handling System Eliminator 900 Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Installation Operation and Maintenan...

Page 2: ...uction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully bef...

Page 3: ...ut Program Insinger is proud to offer our exclusive Surefire Start up Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We wi...

Page 4: ...its Operating personnel must at all times observe all safety regulations Do not replace components or make adjustments inside the equipment with the high voltage supply turned on Under certain con dit...

Page 5: ...e alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction booklet...

Page 6: ...s or ma terial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a red...

Page 7: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 5 PART 1 TECHNICAL INFORMATION...

Page 8: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 6...

Page 9: ...reated by using the pulper which is cus tom designed to reduce paper plastic food and foil to small pieces PART 2 GENERAL OVERVIEW Operators feed the waste to the continuous flowing water trough which...

Page 10: ...e slurry in the extractor and returns it to the feed trough A gate valve located downstream of the pump allows flow adjustment to create balance between the level in the pulper and extractor This slur...

Page 11: ...xtractor screen At the end of the time delay the system stops because T2 contacts change state At start up the pulper fills to the level determined by the switch in the extractor When the pulper first...

Page 12: ...machine is supplied with a wall mounted electrical enclosure The electrical connection for this single point set up requires running a conduit from the J Box to the enclosure and terminating as shown...

Page 13: ...ough at a uniform rate Slugging or forcing large amounts of waste into the pulper at intermittent intervals will actually result in re duced waste capability and should be avoided 3 DEBRIS and METAL O...

Page 14: ...electrical panel 4 Remove any debris left in the pulper DAILY OPERATOR CHECKS 1 During machine operation check for proper wa ter level and flow balance If water level is in correct or fluctuating refe...

Page 15: ...hing them to the pump motor 4 Inspect impeller for damage or excessive wear 5 Repair or replace the pump parts as required 6 Reassemble in reverse of disassembly NOTE LOCK OUT of electrical power is r...

Page 16: ...tch the liq uid level timer is engaged You will notice the level switch red LED is illuminated at this point 5 After the time delay from the control timer pic tured below the fill is stopped 6 Level c...

Page 17: ...E THAT YOU DO NOT INSERT THE LOWER SEAL UPSIDE DOWN Each half of the seal should face each other as they did in the origi nal packaging The highly polish surface of the bot tom seal faces the magnet s...

Page 18: ...age or scratch the shaft or the seal holder bore Clean any debris remaining on the shaft and in the bore Apply a thin film of o ring lubricant on the sealing surface of the seal Place the seal onto th...

Page 19: ...Large quantities of foam will interfere with the pulping and recirculation water flows Either use a defoamer or add paper and cardboard at a lower rate to the pulping infeed Non Pulpable Items While...

Page 20: ...s 1543 161 5 Stationary Cutter Blades 1543 153 2 Impeller Cutter Blades 1548 258 1 Auger Brush 1543 259 2 Auger Brush Clamp Assembly Call Insinger 5 Extractor spray nozzles Electrical Parts DE5 80 1 L...

Page 21: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 19 PART 6 ELECTRICAL SCHEMATICS...

Page 22: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 20 PART 6 ELECTRICAL SCHEMATICS...

Page 23: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 21 PART 6 ELECTRICAL SCHEMATICS...

Page 24: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 22 PART 6 ELECTRICAL SCHEMATICS...

Page 25: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 23 PART 6 ELECTRICAL SCHEMATICS...

Page 26: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 24 PART 6 ELECTRICAL SCHEMATICS...

Page 27: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 25 PART 7 REPLACEMENT PARTS...

Page 28: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 26 PART 7 REPLACEMENT PARTS...

Page 29: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 27 PART 7 REPLACEMENT PARTS...

Page 30: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 28 PART 7 REPLACEMENT PARTS...

Page 31: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 29 PART 7 REPLACEMENT PARTS...

Page 32: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 30 PART 7 REPLACEMENT PARTS...

Page 33: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 31 PART 7 REPLACEMENT PARTS...

Page 34: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 32 PART 7 REPLACEMENT PARTS...

Page 35: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 33 PART 7 REPLACEMENT PARTS...

Page 36: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 34 PART 7 REPLACEMENT PARTS...

Page 37: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 35 PART 7 REPLACEMENT PARTS...

Page 38: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 36 PART 7 REPLACEMENT PARTS...

Page 39: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 37 PART 7 REPLACEMENT PARTS...

Page 40: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 38 PART 7 REPLACEMENT PARTS...

Page 41: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 39 PART 7 REPLACEMENT PARTS...

Page 42: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 40 PART 7 REPLACEMENT PARTS...

Page 43: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 41 PART 7 REPLACEMENT PARTS...

Page 44: ...6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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