Insinger CX20 H Technical Manual Download

Page: 28 / 41

PARTS LIST

QTY

DESCRIPTION

PART NUMBER

ITEM

Booster Heater Weldment

7100-00053

Gasket, 8.0 OD x 6.25 ID x .125 Silicon Rubber

4005-00689

Heating Element, 3.0 kW 208V

4440-01107

Heating Element, 3.0 kW 240V

4440-01109

Heating Element, 3.0 kW 480V

4440-01108

Power Distribution 3 Pole, 175A 600V

5940-01163

Power Distribution 2 Pole, 175A 600V

5940-01162

Fitting, Compression 1/4" Bulkhead Union w/Locknut

4825-01025

Thermister, Probe, Temperature 1/4" D x 3" L SS

5025-01026

Foot Support

7100-01146

Foot, Adjustable

6310-01137

Foot, Adjustable Flanged

6310-02105

Transformer, 100VA 208/230/480V to 24/115VAC

5950-01164

Transformer, 250VA 208/230/480V to 20/115VAC

5950-00775

Pump and Motor, Kit 208/230/480 3-PH

6110-01111

10A

Pump & Motor, Kit 208/230 1-PH

6110-01112

10B

Transducer, Pressure 1.2 Mpa .5-4.5 VDC

5035-01120

Grommet, 1-1/4" Black

5915-01152

Plug, 1/2" Hole Black

5915-01153

Grommet, 3/4" DIA x 5/8" Black

5915-01150

Securing Bracket Weldment

7100-01648

Transformer Bracket Weldment

7100-00348

Bracket Weldment, Dual Power Block Support

7100-01680

Lug, 1 Hole 14-1/0 Wire Aluminum

5940-01833

18A

Lug, 2 Hole14-1/0 Wire Aluminum

5940-01834

18B

Heater Connection Assembly 3-Phase

7400-01927

Bracket Weldment, T-Block Connection

7100-01953

Hose Assy, Inlet to VB

7400-01588

Hose Assy, VB to Booster

7400-01589

Plug Assy, Bulkhead 7/8" w/Gaskets

4820-02003

Label, Copper Conductors Only

9600-01938

Sticker, Ground

9600-00469

Label, Power Block L1, L2, L3

9600-01942

Label, Main Power Connection

9600-01939

Label, Booster Power Connection

9600-01940

Terminal Connection Block Assy (Chemical)

7400-02108

Page 27

Reed Switch & Mount Assembly

7400-01661

Page 37

Wash Heater Hi-Limit Assembly

7000-01800

Page 37

Water Level Detection Assembly

7400-01662

Page 37

Plumbing Assembly, Booster to Spray Arms

7400-01381

Page 34

Booster Inlet Plumbing

7400-01380

Page 34

Inlet Plumbing Assembly

7400-01379

Page 34

Plumbing, Machine Supply w/No Booster

7400-01886

Page 34

CX20 SERIES

www.insingermachine.com 800-344-4802

PART 7 REPLACEMENT PARTS

Page 37

18A

18B

Page 27

Page 37

Page 34

10A

10B

Page 34

Page 37

Summary of Contents for CX20 H

Page 1: ...intenance Instructions CX20 SERIES CX20 CX20 H Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com CX20 S HIGH TEMPERATURE DOOR TY...

Page 2: ...eration instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty or for answers to question concerning installation operation or s...

Page 3: ...2 NPT E1 MAIN ELECTRICAL 1 3 8 Hole E2 AUX ELECTRICAL DUAL POINT 1 3 8 Hole C1 CHEMICAL LINE ACCESS 1 1 2 Hole C2 CHEMICAL LINE ACCESS 2 1 2 Hole C3 CHEMICAL SIGNAL WIRES 1 2 Hole CP1 CONDUCTIVITY PR...

Page 4: ...CAL INFORMATION 5 CONTROL INTERFACE CONTROL INTERFACE 5 53 8 MIN We reserve the right to change specifications in this bulletin without incurring any obligation for equipment previously or subsequentl...

Page 5: ...mum 110 F Water Flow Pressure 20 5 psig Water Line Size 1 2 NPT Drain Line Size 1 1 2 NPT WATER REQUIREMENTS CYCLE 2 Wash Time 80 sec Rinse Time 10 sec Vent Time 30 sec Total Cycle Time 120 sec Wash M...

Page 6: ...H FREQ RINSE HEATER TOTAL LOAD MCA MOP 208 1 60 43 3 A 43 3 A 60 A 60 A 240 1 60 37 5 A 37 5 A 50 A 50 A 208 3 60 25 0 A 25 0 A 35 A 35 A 240 3 60 21 7 A 21 7 A 30 A 30 A 480 3 60 10 8 A 10 8 A 15 A 1...

Page 7: ...ers are not available for delivery to the respective washing system Please see instructions for electrical and plumbing connections located in this manual and in the feeder equipment manual Intended U...

Page 8: ...er any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to perform normal and routine maintenance a...

Page 9: ...n connection required CAUTION Do not reduce the size of lines as specified in installation drawings All lines are sized to facilitate necessary flows pressures etc INSTALLATION INSTRUCTIONS These inst...

Page 10: ...you have selected your cycle close the door to start the wash 3 After the cycle the machine will automatically go back to Cycle 1 SHUTDOWN 1 Upon completion of ware cleaning press the power switch to...

Page 11: ...ble parts including spray manifolds scrap screens drain overflow tubes and suction strainers 2 Remove the end caps from the spray arms and clean with the brush provided Flush the arms 3 Flush scrap sc...

Page 12: ...and lift bonnet from valve body Note positioning of spring and plunger 5 Remove main piston 6 Inspect for dirt wear or lime build up Clean or replace as required 7 Reassemble in reverse of disassembly...

Page 13: ...NG 5305 01868 7 1 WASHER PUMP RETAINING 5330 01867 8 1 SHIM PUMP 5370 01866 9 13 CX20 SERIES www insingermachine com 800 344 4802 PART 5 MAINTENANCE SEAL PLATE 4 5 1 3 6 2 8 7 9 INCLUDES ALL PARTS SHO...

Page 14: ...M COM RED YEL BLK S3 D1 1 2 3 4 GRY ORG BRN ORG 5 6 7 8 ORG BRN ORG GRY ORG ORG S2 3 2 1 RED YEL BLK GROUND SIGNAL 5V RED YEL BLK 2 1 TP1 2 1 3 2 1 GROUND SIGNAL 5V RED YEL BLK LEGEND D1 Drain Switch...

Page 15: ...T RED WHT BLU GRN WHT ORG BLK RED BLK BLU RED ORG HL 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14...

Page 16: ...WHT PINK YEL VIO RED ORG BLU WHT BLU GRN WHT ORG BLK RED BLK BLU RED ORG HL 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 1...

Page 17: ...1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14 TB12 TB13 BLK RED VS DIS BLU TB9 WHT TO VG2 OPTION BLK B...

Page 18: ...1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14 TB12 TB13 BLK RED VS DIS BLU TB9 WHT TO VG2 OPTION BLK BLK TB11 ORG TB10 WHT A1 A2 C1 A1...

Page 19: ...6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14 TB12 TB13 BLK RED VS DIS BLU TB9 WHT TO VG2 OPTION BLK BLK TB11 ORG TB10 WHT A1 A2 C1 A1 A2 VR2 A1 A2 VR1 A...

Page 20: ...1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14 TB12 TB13 BLK RED VS DIS BLU TB9 WHT TO VG2 OPTION BLK BLK TB11...

Page 21: ...ORG BLU WHT RED WHT BLU GRN WHT ORG BLK RED BLK BLU 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14 T...

Page 22: ...VIO RED ORG BLU WHT BLU GRN WHT ORG BLK RED BLK BLU 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB14...

Page 23: ...RN WHT PINK YEL VIO RED ORG BLU WHT RED WHT BLU GRN WHT ORG BLK RED BLK BLU 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 1...

Page 24: ...EL VIO RED ORG BLU WHT BLU GRN WHT ORG BLK RED BLK BLU 1 1 1 2 2 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 BRN WHT H4 X3 H3 CHART F2 BLK WHT BLK WHT RED VR2 14 11 TB8 X1 C1 21 22 TB1...

Page 25: ...R2 VR2 A1 A2 GRY WHT F4 F5 F11 F12 BLK BRN BRN 115V BLU GRN WHT BLK BRIDGE BRN YEL VIO VIO PNK FST4 RED FB WHT F2 SOOW 14 11 1 2 3 4 N N WHT VR1 RED BLK GRN RED VIO RED GRY BLK GRN ORG WHT BLK RED BLU...

Page 26: ...8 Nylon 6 6 Black 5520 01157 13 2 Screw 10 32 x 1 Pan Head Phillips 18 8S S 5305 02384 14 1 Fuse Block Fuse Assembly N A Page 27 PARTS LIST QTY DESCRIPTION PART NUMBER ITEM 1 Control Box Cover 7100 0...

Page 27: ...0V 5920 02143 9B PARTS LIST QTY DESCRIPTION PART NUMBER ITEM 5 Terminal Block 5940 01125 1 2 End Bracket Din Rail 5940 01128 2 1 Bridge Plug In 2 Pole RED 5940 01129 3 1 End Cover Terminal Block 5940...

Page 28: ...singermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Page 37 15 16 9A 9B 4A 4B 18A 18B 14 12 24 28 27 20 Page 27 Page 37 23 Page 34 19 23 10A 10B 7 8A 8B 17 Page 34 3A 3B 3C 6 5 13 1 2 11 Page 34 P...

Page 29: ...ction Assembly 3 Phase 7400 01927 19 1 Bracket Weldment T Block Connection 7100 01953 20 1 Hose Assy Inlet to VB 7400 01588 21 1 Hose Assy VB to Booster 7400 01589 22 2 Plug Assy Bulkhead 7 8 w Gasket...

Page 30: ...660 9 2 Bracket Cantilever Arm Support 7000 00594 10 2 Bracket Cantilever Arm Hold Down 7000 00595 11 10 Screw 1 4 10 x 1 2 S S Hex Plastite 5305 01147 12 2 Washer 3 8 304 SS 5330 00538 13 2 Nut Acorn...

Page 31: ...0 00946 9 1 Bracket Door Magnet 7000 00599 10 2 Door Guide Corner UHMW 3200 01842 11 2 Washer 3 8 304 SS 5330 00538 12 2 Nut Acorn 3 8 16 18 8 SS 5325 00552 13 2 Locknut Low 3 8 16 Nylon Insert 18 8 S...

Page 32: ...ldment 7100 01391 7 1 Lower Wash Manifold Weldment 7100 00058 8 1 Gasket Wash Manifold 4005 01170 9 3 Hose Rinse Manifold 5 8 ID x 3 Long 7500 01610 10 2 Hose Upper Was Manifold 7 8 I D x 3 Long 7500...

Page 33: ...Snap Wash Arm PTFE 3200 00022 4 PARTS LIST QTY DESCRIPTION PART NUMBER ITEM 1 Bracket Vacuum Breaker Support 7000 00895 1 1 Bracket Vacuum Breaker Support VG2 7000 01525 2 1 Locknut 1 2 NPT Brass 4825...

Page 34: ...TION PART NUMBER ITEM 1 HOSE Corrugated 1 2 FIP 12 LG Stainless Steel 4705 01028 1 2 Nipple 1 2 NPT x 2 Lg Brass 4825 00560 2 1 Elbow 90 Deg 1 2 NPT Brass 4825 01022 3 1 Plug 1 4 NPT Brass 4825 01284...

Page 35: ...Drain Seat 70 Duro Nitrile 4025 01541 9 1 W Drain Handle Weldment 7100 01217 10 2 Nut 1 4 20 Nylon Insert Locknut 5325 00392 11 2 Bolt 1 4 20 x 5 8 Hex Head Stainless Steel 5310 00388 12 1 Drain Stopp...

Page 36: ...1 4 ID x 17 5 Long 7500 01611 1 1 W Drain Plumbing Weldment Ventless 7100 02088 2 2 Clamp Worm Drive 3 4 1 3 4 OD Hose 5375 00505 3 1 F Bracket Lower Drain Support 7000 02018 4 1 F Bracket Upper Drai...

Page 37: ...ESCRIPTION PART NUMBER ITEM 1 Bracket Heater Hi Limit 7000 01800 1 1 Thermostat Hi Limit 230 F 5020 01801 2 3 Clamp Worm Drive 5 8 OD Hose 5375 00511 3 1 Fitting Compression 1 4 w Locknut 4825 01025 4...

Page 38: ...ack Switch Rod Support 7000 00993 2 1 W Cover Weldment Rack Switch 7100 00027 3 1 Nut 6 32 Locknut Nylon S S 5325 00556 4 1 Screw 6 32 x 9 16 Flat Hd Phillips 18 8 5305 01647 5 4 Washer 1 4 Flat 18 8...

Page 39: ...od Main Ventless Control 5907 02133 8B 1 Plumbing Assembly VG2 7400 01634 9A 1 Plumbing Assembly VG2 High Hood 7400 01635 9B PARTS LIST QTY DESCRIPTION PART NUMBER ITEM 1 COIL HEAT EXCHANGER 4415 0035...

Page 40: ...T Hose 1 2 ID x 3 4 OD Rubber 88 0 4725 01173 13A 8 25 FT Hose 1 2 ID x 3 4 OD Rubber 99 0 4725 01173 13B 1 Flow Controller 15L min 3 96gal min 4970 01232 14 2 Nut 1 4 20 Nylon Insert Locknut 5325 003...

Page 41: ...False Panel Front High Hood 7000 00298 6B 1 Label Drain Pull Close Push Open 9600 01933 7 3 Label Disconnect Machine Single Supply 9600 01936 8 1 Decal Insinger Oval 9600 00189 9 1 Label Energy Star 9...

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