INSBUD IB-TRON 4000 SOL Instruction Manual Download Page 10

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18

E

nglish

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nglish

p0 

and

 p1 

pump

 

spEEd

p0 

and

 p1 

pump

 

spEEd

re (

T0

 or 

T1

) was always at constant 

optimal level (eg 80ºC)

2.  Based on optimal temperature dif-

ference between supply and return. 

Speed of the pump is calculated that 

difference of temperature at collector 

(

T0

 or 

T1

)  and destination tank (

T2

 

or 

T5

) Was always at constant optimal 

level (optimal growth of temperature 

for example 20ºC)

To properly determine how speed should 

be calculated please ask manufacturer of 

collectors. At time of writing this manual, 

InsBud vacuum tube collector (classic and 

SHCMV) have optimal performance with 

method 2 and value of difference with 

20ºC. These values are default settings of 

controller.

 

I

Controller controls of pump speed, 

which only has an impact on flow spe-

ed. Therefore first of all please set opti-

mal flow speed for 80% speed of pump 

by suitable balance valve placed just 

before pump.

 

I

Controller has been designed to con-

trol classic pumps currently available 

on market. Due to variety of available 

pumps we recommend using original 

IB-Pump xx-60. By using this pump we 

guarantee valid proportional control 

of speed. Using other pumps (eg with 

different strength, different type of en-

gine), you must reckon with  possibility 

that pump will be regulated in steps (not 

proportional) or not extent as provided 

for in  controller algorithm.

Controller allows to adjust minimal speed 

of 

P0

 i 

P1

 pump. This means that a suitable 

pump will never work with lower speed than 

set value. Setting minimal value for 100% 

means that pump is only turned on and off 

(no speed control).

Minimal speed value of pump is default set 

to 10%. This value should be changed only in 

two cases:

 

e

Pump with minimal speed makes vi-

bration and loud voice in system (very 

specific situation for hydraulic installa-

tion). Then gradually increase the mini-

mum speed of the pump until vibration 

stops.

 

e

Controlled pump is an advanced elec-

tronic pump, dynamically changing its 

own speed by its own built-in controller. 

In this case, set minimum speed value 

to 100% and for safety of pump and its 

controller we recommend to connect to 

it by separated external relay.

To adjust parameters of this function please:

T

max

T

max

Press and hold button.

Repeatedly press the button to set 

further parameters:

1.  Speed control method (me-

thod common to both lo-

ading pumps according to 

above description)

2.  Optimal operating tempe-

rature (for first method)

3.  Optimal temperature diffe-

rence (for second method)

4.  Minimal speed for 

P0

5.  Minimal speed for 

P1

Set desired value of the parameter.

Confirm set data.

OK

l

Oading

 

pumps

l

Oading

 

pumps

Solar system for whole day heat both tanks 

completely (1 and 2). First tank is fresh water 

tank. At evening residents of building cool 

first tank (hey used hot water). Normally, at 

this point extra heating buster should be 

turned on to heat fresh water tank (such as 

electric heater – extra heating buster feature 

has been previously described in this manu-

al). However, when second tank is still collec-

ted by solar energy, this energy is re-loaded 

from second tank to first fresh water tank (for 

example by upper coil exchanger in fresh wa-

ter tank or by external exchanger). This featu-

re allows maximum solar energy use in who-

le system. When re-loading process is active 

H1

 extra heating buster is turned off.

Control of 

P3

 re-loading pump is in same 

way like 

P0

 and 

P1

 pumps, but for calcula-

tion controller using temperatures in the up-

per parts of both tanks (difference between 

T6

 and 

T3

).

 

I

P0

 and 

P1

 pump working with variable 

speed. This speed is calculated by con-

troller (more details later in this manu-

al). 

P3

 pump works as turn on/off with 

constant speed.

 

I

If any pump is working its symbol on di-

splay is flashing.

To adjust parameters of this function please:

Repeatedly press the button to set 

further parameters:

1.  Turn on difference for 

P0

2.  Turn off difference for 

P0

3.  Turn on difference for 

P1

4.  Turn off difference for 

P1

5.  Turn on difference for 

P3

6.  Turn off difference for 

P3

Set desired value of the parameter.

Confirm set data.

OK

T

p0 

and

 p1 

pump

 

spEEd

As you know the speed of fluid flow through 

the collector is not neutral. If flow speed is too 

high, the collector will not be operated with 

maximum efficiency. If too low, the collector 

may fall within the zone of steam.Set of flow 

speed at a constant level is only simple so-

lution because this flow speed is optimal for  

conditions that were at the time of flow spe-

ed adjustment. If intensity of solar radiation 

will change, collector return temperature will 

changes automatically also other parameter 

will change, after that optimal flow speed (at 

which collector has highest efficiency and 

produces the most energy for current situ-

ation) is very different than one previously 

set.

Only solution to this problem is automatic 

control and ability to change flow speed of 

liquid through collector. 

IB-Tron 4000SOL

 

controller it is equipped with such a possibi-

lity. Controller controls loading pumps speed 

in proportional way so solar collectors are al-

ways working with its highest efficiency. 

In addition, due to fact that on market there 

are many types of solar controllers (and other 

equipment working on a similar principle) 

calculation of optimal speed can be in two 

methods:

1.  Based on optimal operating tempe-

rature of collector. Speed of pump 

is calculatet that supply temperatu-

Summary of Contents for IB-TRON 4000 SOL

Page 1: ...Multisystem solar controller With support for additional devices two collectors areas for central and water heating IB Tron 4000 SOL ...

Page 2: ... Fresh water circulation pump_________ 10 Bacteriological protection____________ 11 Hysteresis_________________________ 11 Extra heating busters________________ 11 Frost protection____________________ 13 High temperature protection_________ 13 Choice of tank______________________ 14 Loading pumps____________________ 14 P0 and P1 pump speed______________ 15 SMART START______________________ 17 GUAR...

Page 3: ...ction in two modes de pends of user setting Winter heating building only Fresh water tank is not heated at all by so lar and other heating busters Summer cooling tanks and extra heating busters not working at all e e Bacteriological protection of fresh wa ter tank e e GUARD function protection devices from damage e e Reloading heat between tanks e e SMART START function controller in telligently c...

Page 4: ...T1 T3 T6 T5 T2 H1 T4 T0 1 P System 2 H2 P0 P2 P3 R1 P1 e e The appearance of display depending of chosen system of work Some items may not be visible e e Flashing pump symbol means that this pump works at the moment If the sym bol is not flashing means that pump does not work now I IWith controller are provided follow sensors 2x PT1000 Sensors connected to T0 and T1 5x NTC10kOhm Sensors connected ...

Page 5: ...0 1 057 20 1 097 30 1 136 40 1 175 50 1 215 60 1 254 70 1 292 80 1 331 90 1 370 100 1 408 110 1 447 120 1 485 130 1 523 140 1 561 150 1 599 160 1 597 170 1 645 180 1 712 190 1 750 200 1 787 210 1 774 220 1 810 230 1 847 240 1 875 250 1 912 260 2 008 270 2 045 280 2 081 Calibration After properly connecting controller is ready to work Controller is factory calibrated to work with standard sensors H...

Page 6: ...king simultaneously In fact the second collectors area may be re spectively hydraulically connected another device which produces thermal energy for example heating fireplace when temperature difference of the second collectors area T0 and temperature in the tank T2 reaches the set value of switching on Circulation pumps P1 and P0 are wor king independently from each other the pumps may work simul...

Page 7: ...r circula tion pump is turned on parameter adjustment available only for first method of control T4off Hysteresis between turning on and turning off fresh water cir culation pump parameter adju stment only for first method of control on Work time period min how long the pump has to work in one cycle parameter adjustment ava ilable only for second method of control After selecting control method yo...

Page 8: ...nal linear weather compensator Such controllers are available in our offer Fresh water circulation pump Bacteriological protection Bacteriological protection Extra heating busters off Break time period min ever this time period circulation pump will be turned on parameter ad justment available only for second method of control P1 on Beginning of first period of work P1 off End of first period of w...

Page 9: ...lease do not confuse energy with temperature To adjust parameters of this function please Press and hold button Repeatedly press the button to set further parameters 1 OptimalT2temperature for first method of choice 2 Method of tank choice by former description Set desired value of the parameter Confirm set data OK AH AH High temperature protection High temperature protection Frost protection Cont...

Page 10: ...t data OK Loading pumps Loading pumps Solar system for whole day heat both tanks completely 1 and 2 First tank is fresh water tank At evening residents of building cool first tank hey used hot water Normally at this point extra heating buster should be turned on to heat fresh water tank such as electric heater extra heating buster feature has been previously described in this manu al However when ...

Page 11: ...erefore in fact often happens that collec tor could start work earlier few minutes than this happened in practice While in days with high solar radiation this energy losses arising from this delay is negligible but in winter days with lower solar radiation there is quite a lot of this energy losses To solve this problem and increase energy output IB Tron 4000SOL controller is equip ped with a spec...

Page 12: ... function setting Tmax Temperature units Press and hold two buttons simultaneously Tmin Tmax Software version Press and hold two buttons simultaneously Tmax OK T Test functions In addition there is possible to test logic of system work by sensor test function When this function is on sensors no longer making real measurement user are able to simulate absolute values from controller keyboard contro...

Page 13: ...e Warranty fore its purchase sale at distance it is possible to return goods within 10 days Returned goods cannot bear signs of exploitation itmustcontainallelements with which it was delivered e e In the case of return of purchased go ods all shipping costs are on buyer side Before return of goods please contact with seller e e Terms of warranty may be changed by local InsBud company partner Shor...

Page 14: ...ul Niepodlegości 16a 32 300 Olkusz POLAND tel fax 48 32 643 26 87 e mail insbud insbud net ...

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