INOXPA PHARMAVALVE Installation, Service & Maintenance Manual Download Page 14

 

14 

 

ED. 2009/09 / 

6.2.2.  

 

Storage 

Storage of the valves should be carried out in an enclosed area, under the following conditions: 
Temperature   

from 15ºC to 30ºC 

Relative humidity 

<60%

 

 
Open-air storage of the equipment is 

NOT 

allowed. 

 

6.2.3.  

 

Spare parts 

To request spare parts, it is necessary to indicate the type of valve, the position and the description of the part which can be 
found in the 

Technical Specifications

 chapter. 

 

6.3. 

 

CLEANING 

 

 

The use of aggressive cleaning products such as caustic soda and nitric acid may cause burns to the 
skin. 
 
Use rubber gloves during the cleaning process. 

 

Always use protective goggles. 

 

6.3.1.  

 

CIP (Clean-in-place) cleaning 

 
If the valve is installed in a system provided with the CIP process, its disassembly will not be required. 
 

 
Cleaning solutions for CIP processes. 
 
Only use clear water (chlorine-free) to mix with the cleaning agents: 
 

a) Alkaline solution:    

1% by weight of caustic soda (NaOH) at 70ºC (150ºF) 

 
                                     1 Kg NaOH + 100 l. of water = cleaning solution 
or 
                         2,2 l. NaOH at 33% + 100 l. of water = cleaning solution 
 
 

b) Acid solution:

      0.5% by weight of nitric acid (HNO

3

) at 70ºC (150ºF) 

 
                             0.7 litres HNO

3

 at 53% + 100 l. of water = cleaning solution 

 

 

 

Check the concentration of cleaning solutions; it may cause the deterioration of the watertight seals 
of the valve. 

 
To remove any remains of cleaning products, ALWAYS perform a final rinse with clean water on completion of the cleaning 
process. 
  

 

Before beginning the disassembly and assembly work, clean the valve inside as well as outside. 

 

6.3.2.  

 

Automatic SIP (sterilisation-in-place) 

The steam-sterilisation process is applied to all equipment. 
 

 

 

DO NOT operate the equipment during the steam-sterilisation process. 
The parts/elements will not suffer damage provided the instructions set out in this manual are 
followed. 
 
Cold liquid cannot be introduced until the equipment temperature is below 60°C (140°F). 
 

Maximum conditions during the steam or superheated-water SIP process 
 

a)

 

Max. temperature:

  

140°C / 284°F 

b) 

Max. time:   

            

30 mins 

c) Cooling: 

 

                 

Sterilised air or inert gas 

d) Materials: 

             

EPDM / PTFE / VMQ 

 

Summary of Contents for PHARMAVALVE

Page 1: ...VIC STRUC ARMAV INOXPA lers 54 A 17820 Ba Girona S 34 972 34 972 inoxpa www inoxp E AND CTIONS AVALVE S A Aptdo 17 anyoles Spain 57 52 0 57 55 0 inoxpa co pa com ORIGI D MAIN S E 4 00 02 om INAL MAN N...

Page 2: ...actice determined according to Article 3 Section 1 3 a first paragraph annex II table 6 This material should not have the CE marking Diameter DN 25 X or DN 100 Equipment category Category I determined...

Page 3: ...loads Danger to the correct operation of the equipment Commitment to safety at the workplace Protective goggles requirement 1 4 GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully befor...

Page 4: ...1 5 GUARANTEE Any guarantee will be negated immediately and as a matter of law and in addition we will require compensation for any claims of civil liability presented by third parties in the instanc...

Page 5: ...cation 8 3 6 Flow direction 8 3 7 Assembly 8 3 8 Inspecting and checking 9 3 9 Welding 9 3 10 Air connection to actuator 10 4 Start up 4 1 Start up 11 4 2 Operation 11 5 Operating problems Causes and...

Page 6: ...from the valve or parts Inspect the valve or its constituent parts for possible damage caused during transport Avoid any possible damage to the valve and its components 3 3 STORAGE If the valve and or...

Page 7: ...ATIC 5 TANK BOTTOM NO PNEUMATIC 6 A A PNEUMATIC 7 TANK BOTTOM A A PNEUMATIC CASING DESIGN 0 L CASING O D ASME 1 T CASING O D ASME 2 45o OUTLET O D ASME CASING MATERIAL 06 AISI 316L DIAPHRAGM MATERIAL...

Page 8: ...rection of closure In T type bodies the normal direction is shown in figure c as it minimises pressure losses and dead zones T type casings are NOT 3 way valves they act as a divider when the valve is...

Page 9: ...lding work can only be carried out by persons qualified trained and equipped with the necessary means to carry out this work Disassemble the valve before starting the welding work 3 9 1 PHARMAVALVE Bu...

Page 10: ...low intensity High intensity may deform the valve Continue welding until the body is completely welded Leave to cool gradually Cool by air only Turn over the tank base and weld from the inside Leave...

Page 11: ...e Chapter 8 Technical Specifications Bear in mind the quality of the compressed air in accordance with the specifications described in chapter 8 Technical Specifications Operate the valve 4 2 OPERATIO...

Page 12: ...ibration Replace the diaphragm with one of a different material and more appropriate to the product Tighten any loose components Clean frequently In actuators NO and A A reduce the air pressure Backpr...

Page 13: ...g maintenance Danger of burns 6 2 1 Diaphragm Maintenance REPLACING THE DIAPHRAGM Preventive maintenance Replace after twelve 12 months In general the diaphragm must be inspected every 50 hours of ste...

Page 14: ...at 70 C 150 F 1 Kg NaOH 100 l of water cleaning solution or 2 2 l NaOH at 33 100 l of water cleaning solution b Acid solution 0 5 by weight of nitric acid HNO3 at 70 C 150 F 0 7 litres HNO3 at 53 100...

Page 15: ...ft as appropriate for type A or B 2 Place the actuator 10 in the open valve position Connect the body 01 to the actuator 10 using the clamp 34 The type A diaphragm press on is standard for Silicone an...

Page 16: ...he actuator 10 in order to set the diaphragm 05 in the open position NC valve only Connect the body 01 to the actuator 10 by tightening the clamp 34 Disconnect the compressed air from the actuator 1 s...

Page 17: ...h DIN ISO 8573 1 o Solid particle content Class 3 quality Max particle size 5 microns Max particle density 5 mg m3 o Water content Class 4 quality max dew point 2 o C If the valve is operating at high...

Page 18: ...18 ED 2009 09 8 1 VALVE DIMENSIONS 10 310 32 0010...

Page 19: ...eumatic Actuator H 42 77 5 94 5 I 60 69 90 Bodies J TC50 5 TC77 5 TC77 5 k 82 124 124 L 41 62 62 M 19 5 32 37 5 N 36 5 61 2 67 2 O 50 79 100 P 47 104 120 Q 28 5 52 R 60 95 5 121 7 T 94 208 240 U 35 67...

Page 20: ...1 01B Nut support AISI 316L 1 04 Handle AISI 316 1 05 Diaphragm 1 08 Diaphragm shaft AISI 316 1 17A Support bushing AISI 316 1 17B Guide bushing PTFE 1 17I Bearing bushing AISI 316 1 20B O ring FPM 1...

Page 21: ...06 Spring AISI 302 5 08 Piston shaft AISI 316L 1 08A Diaphragm shaft AISI 316L 1 11 Spring guide POM 1 17 Guide bushing PTFE 1 18C R 1 8 straight connector 1 18D R 1 8 Silencer 1 20A O ring FPM 1 20F...

Page 22: ...NOTES...

Page 23: ...NOT TES...

Page 24: ...X GLEIZE BASSE GOULAINE WAMBRECHIES Tel 33 474627100 Tel 33 228010172 Tel 33 320631000 Fax 33 474627101 Fax 33 228010173 Fax 33 320631001 e mail inoxpa fr inoxpa com e mail inoxpa fr inoxpa com e mail...

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