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Maintenance 

 

 

16 

 

INOXPA S.A.U.

 

· 01.611.30.08EN · (0) 2020/02 

8.6.  DISASSEMBLY AND ASSEMBLY OF THE PUMP 

The assembly and disassembly of the pumps should be done by qualified personnel. Make sure that the personnel 
read carefully this instruction manual and, in particular, those instructions which refer to the work they will perform. 

 

 

Incorrect assembly or disassembly may cause damage in the pump’s operation and  lead to  high 
repair costs and a long period of down time. 

INOXPA  is  not  responsible  for  accidents  or  damages  cause  by  a  failure  to  comply  with  the 
instructions in this manual. 

 

Preparation

 

Provide  for  a  clean  working  environment  so  some  parts,  including  the  mechanical  seal,  require  very  careful 
handling and others have close tolerances. 

Check that the parts which are used are not damaged during transport. When doing this, you need to inspect the 
adjustment edge, the butted faces, the tight fit, burrs, etc. 

After each disassembly, carefully clean the parts and check for any damage. Replace all damaged parts. 

 

Tools 

Use the proper tools for assembly and disassembly operations. Use them correctly. 

 

Cleaning 

Before disassembling the pump, clean it outside and inside. 

 

 

NEVER clean the pump by hand when it is running. 

 

 

8.6.1. Stator, rotor and connecting rod 

A. Standard transmission 

Disassembly 

  Loosen the nuts (54) and remove the leg (07) and the discharge nozzle (34). 

  Pull out the tie bars (29/29A) and then remove the stator (22). If necessary secure the rotor (21) by holding 

the shaft complement (26). 

  Remove the screws (52) and the washers (53). 

  Pull out the pump casing (01, 01A) from the front side. 

  For KSF pump, remove the safe ring (30) and the bolt (27) so that the rotor (21) comes out. 

  For KST, remove the screws (50), washers (35), and the bolt (27) to take out the rotor (21). 

  Proceed likewise on the other end of the connecting rod (24, 24A) in order to remove it. 

 

Assembly 

  For  the  KSF  model,  connect  the  connecting  rod  (24)  to  the  shaft  complement  (26)  with  the  bolt  (27)  and 

attach the bolt with the safe ring (30).

 

  For the KSFT, connect the feeder screw (24A) to the shaft with the bolt (27) that will be attached with the 

screws (50), washers (35) and adds some industrial adhesive LOCTITE 270 to ensure that the screws (50) 
do not loosen

.

 

  Proceed likewise with the rotor on the other end of the connecting rod (21).

 

  Mount the pump casing (01,01A) and fasten it with the screws (52) and the washers (53).

 

  Introduce the stator (22) lubricating it with soapy water and if necessary secure the rotor (21) by holding the 

shaft complement (26).

 

  Mount the discharge flange (34) and the leg (07) and fasten it with the nuts (54).

 

 

ATTENTION 

Summary of Contents for KIBER KSF

Page 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS PROGRESSIVE CAVITY PUMP KIBER KSF KSFT Original Instructions 01 611 30 08EN 0 2020 02 01 611 32 0001 01 611 32 0002...

Page 2: ...SFT 25 KIBER KSFT 30 KIBER 2KSFT 30 KIBER KSFT 40 KIBER 2KSFT 40 KIBER KSFT 50 KIBER 2KSFT 50 KIBER KSFT 60 KIBER KSFT 80 From serial number IXXXXXX to IXXXXXX 1 XXXXXXXXXIIN to XXXXXXXXXIIN 1 Fulfill...

Page 3: ...up 6 1 Checks before starting the pump 11 6 2 Checks when starting the pump 11 6 3 By pass pressure 11 7 Troubleshooting 8 Maintenance 8 1 General considerations 14 8 2 Check the mechanical seal 14 8...

Page 4: ...d immediately and lawfully and additionally INOXPA will be compensated for any civil liability claims submitted by third parties in the following cases the service and maintenance work have not been c...

Page 5: ...es be exceeded NEVER touch the pump or the pipework during operation if the pump is being used for transferring hot liquids or during cleaning The pump contains moving parts Never place your fingers i...

Page 6: ...is a more robust design of transmission for a longer service life under heavy duty working conditions The standard connections are DIN 11851 Also it is possible to choose other types of connections fo...

Page 7: ...g any rest of packaging materials The pump and the motor are not damaged If the equipment is not in good condition and or any part is missing the carrier should report accordingly as soon as possible...

Page 8: ...Place the pump on a flat and level surface The foundation must be hard level flat and vibration free Install the pump so as to allow proper ventilation If the pump is installed outdoors it should be...

Page 9: ...lated for maintenance To accomplish this shut off valves must be installed and connected to the pump s suction and discharge connections These valves must ALWAYS be open during operation of the pump 5...

Page 10: ...ied by the motor manufacturer in accordance with the current national legislation and in compliance with EN 60204 1 Check the direction of rotation see the signalling label on the pump Start and stop...

Page 11: ...to the values indicated in chapter 9 Technical Specifications 6 2 CHECKS WHEN STARTING THE PUMP Check that the pump is not making any strange noises Check if the absolute inlet pressure is sufficient...

Page 12: ...by pass mounted to work with the aspiration in the pump casing and the impulsion ahead If the pump has not an incorporated a pressure by pass you should mount a relief valve or any other device that l...

Page 13: ...re see also 2 Air is suctioned by the pump Check the suction pipe and all its connections Clogged suction pipe Check the suction pipe and all its filters if any Discharge pressure too high If necessar...

Page 14: ...of recycled in accordance with the current directives applicable in each area ALWAYS disconnect the pump before beginning any maintenance work 8 2 CHECK THE MECHANICAL SEAL Periodically check that th...

Page 15: ...terioration of the pump seals To remove any traces of cleaning products ALWAYS perform a final rinse with clean water at the end of the cleaning process 8 5 2 Automatic SIP sterilization in place The...

Page 16: ...pump by hand when it is running 8 6 1 Stator rotor and connecting rod A Standard transmission Disassembly Loosen the nuts 54 and remove the leg 07 and the discharge nozzle 34 Pull out the tie bars 29...

Page 17: ...ting rod 24 24A come out Proceed likewise on the other end of the connecting rod in order to remove it Assembly Place the O ring 81 on the shaft complement 26 and on the connecting rod 24 and the seal...

Page 18: ...seal ring 31 Remove the seal cover 09 to pull out the seal at the same time as the mechanical seal 08 Finally gently remove the stationary part of the seal which has remained housed inside the seal co...

Page 19: ...chanical seal 08 and the lip seal 88B Finally gently remove the stationary part of the seal which has remained housed inside the seal cover and the lip seal Assembly Mount the fixed part of the mechan...

Page 20: ...l a hole in the drive shaft as shown in the figure below Mount the drive 93 to the flange support 06A and fasten it with the screws 52A and washers 53A Slide the shaft complement 26 over the drive sha...

Page 21: ...l single inside seal Stationary parts material ceramic Rotary parts material graphite Seal material NBR Cooled mechanical seal Working pressure 0 5 bar Flow rate of the circulation 2 5 5 l min Double...

Page 22: ...25 48 18 6 KSF 30 48 24 8 KSF 40 60 5 30 10 KSF 50 72 40 13 KSF 60 97 5 48 16 KSF 80 97 5 62 20 9 2 WEIGHT Pump type Weight Kg Pump type Weight Kg Pump type Weight Kg Pump type Weight Kg KSF 20 11 2K...

Page 23: ...R KSF PUMP WITH BY PASS PRESSURE Pump type A B C KSF 20 569 160 170 2KSF 20 669 160 170 KSF 25 723 200 210 2KSF 25 815 200 210 KSF 30 723 200 210 2KSF 30 873 200 210 KSF 40 985 250 255 2KSF 40 1 175 2...

Page 24: ...050 507 KSF 50 936 537 2KSF 50 1 190 537 KSF 60 1 115 621 KSF 80 1 245 607 9 5 DIMENSIONS OF KIBER KSFT PUMP Pump type A B C KSFT 20 569 210 178 2KSFT 20 669 210 178 KSFT 25 723 250 238 2KSFT 25 815...

Page 25: ...Technical Specifications INOXPA S A U 01 611 30 08EN 0 2020 02 25 9 6 EXPLODED DRAWING AND PARTS LIST OF KIBER KSF PUMP 01 611 32 0019...

Page 26: ...onnecting rod 1 AISI 316L 26 Shaft complement 1 AISI 316L 27 Bolt 2 AISI 316L 29 Upper tie bar 2 AISI 304 29A Lower tie bar 2 AISI 304 30 Safe ring 2 AISI 316L 31 Seal stop ring 1 AISI 316L 31A Stop w...

Page 27: ...Technical Specifications INOXPA S A U 01 611 30 08EN 0 2020 02 27 9 7 EXPLODED DRAWING AND PARTS LIST OF KIBER KSFT PUMP 01 611 32 0020...

Page 28: ...Feeder screw 1 AISI 304 26 Shaft complement 1 AISI 316L 27 Bolt 2 AISI 316L 29 Upper tie bar 2 AISI 304 29A Lower tie bar 2 AISI 304 31 Seal stop ring 1 AISI 316L 31A Stop washer 1 F 522 34 Discharge...

Page 29: ...spare parts Position Description Quantity Material 17A Transmission shield bushing 2 AISI 316L 21 Rotor 1 AISI 316L 24 Connecting rod 1 AISI 316L 26 Shaft complement 1 AISI 316L 27 Bolt 4 AISI 316L 30...

Page 30: ...ns 30 INOXPA S A U 01 611 30 08EN 0 2020 02 9 9 COOLED MECHANICAL SEAL Position Description Quantity Material 09A Cooled seal cover 1 AISI 316L 88B Lip seal 1 NBR 92 Racord 2 AISI 316 Recommended spar...

Page 31: ..._____________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________...

Page 32: ...nyoles Spain Tel 34 972 575 200 Fax 34 972 575 502 How to contact INOXPA S A U Contact details for all countries are Continually updated on our website Please visit www inoxpa com to access the inform...

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