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INOXPA INNOVA J, Installation, Service & Maintenance Manual

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INSTALLATION, SERVICE AND MAINTENANCE 

INSTRUCTIONS 

SINGLE SEAT RELIEF VALVE 

INNOVA J  

 
 

 
 
 
 
 
 

 
 
 
 

INOXPA S.A.U. 

Telers, 60 Aptdo. 174 

17820 – Banyoles 

Tel.: +34 972 57 52 00 

Fax.: +34 972 57 55 02 

[email protected] 

www.inoxpa.com 

 
 
 

Original Manual 

10.245.30.01EN 

(0) 2018/05

 

10

.24

5.32

.0

00

1 

Summary of Contents for INNOVA J

Page 1: ...ENANCE INSTRUCTIONS SINGLE SEAT RELIEF VALVE INNOVA J INOXPA S A U Telers 60 Aptdo 174 17820 Banyoles Tel 34 972 57 52 00 Fax 34 972 57 55 02 inoxpa inoxpa com www inoxpa com Original Manual 10 245 30...

Page 2: ...gnation INNOVA Type INNOVA J From serial number I282400 to I500000 1 000061900IIN to 000100000IIN 1 Fulfills all the relevant provisions of the following directive Machinery Directive 2006 42 CE Press...

Page 3: ...ear the installation area 1 3 SAFETY 1 3 1 Warning symbols Danger for people in general Danger of injury caused by moving equipment parts Electrical hazard Danger caustic or corrosive agents Danger to...

Page 4: ...ight to claim damages Failure to comply may entail the following risks Failure of important machine plant functions Failure of specific maintenance and repair procedures Threat of electrical mechanica...

Page 5: ...9 4 5 Direction of flow 9 4 6 General installation 9 4 7 Checking and review 10 4 8 Welding 10 4 9 Actuator air connection 11 5 Start up 12 5 1 Uses of the valve 12 5 2 Start up 12 5 3 Operation 12 5...

Page 6: ...op of the valve When the set pressure exceeds valve opens The valve is provided with a pneumatic seat lift it allows the CIP liquid to pass through during CIP process 3 2 APPLICATION The INNOVA J valv...

Page 7: ...er will fill out a report as soon as possible Each valve is inscribed with its fabrication number Indicate the fabrication number on all documents and correspondence 4 2 TRANSPORTATION AND STORAGE INO...

Page 8: ...E NC 14 T4 S E NC Size 025 DN 25 OD 1 040 DN 40 OD 1 1 2 050 DN 50 OD 2 063 OD 2 1 2 065 DN 65 076 OD 3 080 DN 80 100 DN 100 OD 4 Unions 43 HNBR 52 EPDM 78 FPM Material 06 AISI 316L Connection 0 Weld...

Page 9: ...always be contrary to the movement of valve closing that is when the valve is closing the valve will always work against the pressure of the fluid 4 6 GENERAL INSTALLATION After the location of the va...

Page 10: ...equipped with the necessary equipment to perform this kind of work Before starting welding disassemble the valve as explained in section 7 4 Assembly and disassembly 4 8 1 Single seat relief valve wel...

Page 11: ...k the compressed air connections INOXPA valves are supplied with connections for 6 pipe and with a silencer on S E actuators Consider the quality of the compressed air according to the specifications...

Page 12: ...necessary lubricate it with special grease or soapy water Check for possible leaks and make sure the pipes and their connections are sealed and do not have any leaks If the valve has been supplied wi...

Page 13: ...e liquid will pass through the Type J valve which will act as a bypass recirculation Tighten the top screw previously loosening the lock nut on the Type J valve until the pressure gauge indicates the...

Page 14: ...re appropriate for the product Reduce the pressure in the line Reduce the working temperature Product residue has been deposited on the valve seat and or plug Clean frequently Excess product pressure...

Page 15: ...ve nothing any problems Always having spare replacement seals in stock During maintenance pay special attention to the hazard warnings indicated in this manual The valve and the pipes must never be un...

Page 16: ...EPDM is the standard seal material that will be used for CIP cleaning both in alkaline mediums and in acid mediums The other two options HNBR FPM are not recommended Cleaning solutions for CIP process...

Page 17: ...imum conditions during the SIP process with steam or superheated water a Max temperature 140 C 284 F b Max time 30 min c Cooling Sterile air or inert gas d Materials EPDM HNBR and FPM materials are no...

Page 18: ...de bushing 17 on the lantern 21 3 Lubricate the seals with soapy water if necessary 4 Install the seals 20B and 05 in the housing cap 12 and put this assembly in the lantern 5 Install the seat seal 05...

Page 19: ...ure 6 This operation should be done around the entire diameter applying the tool in the sequence 1 2 3 4 5 6 7 8 as shown in the bottom figure Always press on opposite sides Once you get to the last s...

Page 20: ...ing 06 9 Take out the seals 20A and 20B the scraper 60 and the guide 11 from the cover 12 10 Take out the seals 20 and 20C from the piston 30 11 Remove actuator stop 43 from actuator body 01 7 7 2 Mon...

Page 21: ...iguration of the valves is NC Normally Closed The following tools are needed to disassemble the actuator Allen spanner 5mm DN 25 40 6mm DN 50 80 10mm DN 100 Fine point screwdriver to remove the snap r...

Page 22: ...ty 5 mg m3 Water content Quality class 4 max dew point 2 C If the valve is used at high altitude or under low ambient temperature conditions the dew point must be adjusted accordingly Oil content Qual...

Page 23: ...0 2018 05 8 Technical specifications 23 8 2 EXPLODED DRAWING AND PARTS LIST INNOVA J 8 2 1 Exploded drawing...

Page 24: ...eal 1 EPDM FPM HNBR 05D Flat seal 1 EPDM FPM HNBR 08 Valve shaft 1 AISI 316L 10A Actuator 1 AISI 304 12 Housing cap upper bushing 1 AISI 316L 12A Housing cap bottom bushing 1 AISI 316L 17 Guide bushin...

Page 25: ...NOTES...

Page 26: ...NOTES...

Page 27: ...NOTES...

Page 28: ...o ponerse en contacto con INOXPA S A U Los detalles de todos los pa ses estan continuamente actualizados en nuestra p gina web Visite www inoxpa com para acceder a la informaci n 10 245 30 01ES 0 2018...

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