Inovance MD520 Series Hardware Manual Download Page 5

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5.5

Operating Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Expansion Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

6.1

List of Expansion Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

6.2

Installing the Expansion Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.1

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.2

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Routine Maintenance and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

8.1

Routine Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

8.1.1 Daily Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
8.1.2 List of Periodic Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

8.2

Main Circuit Insulation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

8.3

Replacing Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

8.3.1 Service Life of Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.3.2 Replacing the Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.3.3 Replacing the Filter Electrolytic Capacitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

8.4

Storage and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

9.1

Compliance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

9.2

CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

9.2.1 Introduction to CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
9.2.2 Requirement for Compliance with EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
9.2.3 Requirements for Compliance with the LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

9.3

UL or cUL Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

9.4

KCC Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Table of Contents

Summary of Contents for MD520 Series

Page 1: ......

Page 2: ...e AC Drive Hardware Guide 19011713 This guide describes the composition technical specifications components dimensions options including installation accessories cables and peripheral electrical compo...

Page 3: ...on January 2022 A00 First release How to Obtain This guide is not delivered with the product You can obtain the PDF version by the following method Log in to Inovance s website choose Support Download...

Page 4: ...Circuit Terminals 25 4 Dimension Drawings 31 4 1 Dimensions of T1 to T9 Models 31 4 2 Dimensions of T10 to T12 Models Without AC Output Reactor 34 4 3 Dimensions of T10 to T12 Models with AC Output R...

Page 5: ...Daily Inspection Items 136 8 1 2 List of Periodic Inspection Items 137 8 2 Main Circuit Insulation Test 138 8 3 Replacing Quick Wear Parts 139 8 3 1 Service Life of Quick Wear Parts 139 8 3 2 Replaci...

Page 6: ...MD520 2S2 2B S T3 MD520 4T7 5B S MD520 4T11B S MD520 2T5 5B S T4 MD520 4T15B S MD520 2T7 5B S T5 MD520 4T18 5 B S T MD520 4T22 B S T MD520 2T11 B S T T6 MD520 4T30 B S MD520 4T37 B S MD520 2T15 B S M...

Page 7: ...ons Indicates that failure to comply with the notice will result in death or severe personal injuries Indicates that failure to comply with the notice may result in death or severe personal injuries I...

Page 8: ...equipment is hoisted at a constant speed without suffering from vibration or shock Do not turn the equipment over or let the equipment stay hanging in the air Failure to comply may result in personal...

Page 9: ...such as a metal Keep the equipment away from combustible objects Failure to comply will result in a fire Cover the top of the equipment with a piece of cloth or paper during installation This is to p...

Page 10: ...shield to the grounding terminal of the equipment for grounding purpose Failure to comply will result in equipment malfunction Power on Before power on check that the equipment is installed properly...

Page 11: ...maintenance on the equipment according to maintenance requirements and keep a maintenance record Repair Equipment installation wiring maintenance inspection or parts replacement must be performed onl...

Page 12: ...Labels For safe equipment operation and maintenance comply with the safety labels on the equipment Do not damage or remove the safety labels See the following table for descriptions of the safety lab...

Page 13: ...ing Drives the three phase AC asynchronous motor and permanent magnet synchronous motor Enhances drive performance to enable synchronous and asynchronous motors to deliver 150 torque output at zero sp...

Page 14: ...Note For three phase 380 V to 480 V AC drives reactors are not available for T1 to T4 models while DC reactors are optional for T5 models and standard for T6 models and above For three phase 380 V to...

Page 15: ...1 Overview The AC drive is structured in either of the following types Plastic structure for T1 to T6 models Sheet metal structure for T7 to T12 models 2 2 Components of T1 to T6 Models Figure 2 1 Co...

Page 16: ...Components 15 Figure 2 2 Components of T5 to T6 models...

Page 17: ...Models Figure 2 3 Components of T7 to T9 models Note The quantity and layout of cooling fans vary with models T7 models have one cooling fan at the top T8 models have two cooling fans at the top T9 mo...

Page 18: ...Components 17 2 4 Components of T10 to T12 Models Figure 2 4 Components of T10 to T12 models without AC output reactor...

Page 19: ...Components 18 Figure 2 5 Components of T10 to T12 models with AC output reactor...

Page 20: ...e AC drive is used to control asynchronous motors you must install a variety of electrical devices on the input and output sides of the AC drive to ensure system safety and stability The following fig...

Page 21: ...other devices from being damaged caused by distortion of voltage waveform Eliminates input current unbalance caused by unbalance between the power supply phases EMC filter It provides the following f...

Page 22: ...ted capacitance exists in the circuit and certain harmonics may cause resonance in the circuit This will cause the following effects Deterioration of motor insulation damaging the motor in the long ru...

Page 23: ...ption of control circuit terminals on page 27 For three phase 380 480 VAC drives a 0 4 75 kW model differs from a 90 450 kW model in the wiring detail marked by the double arrows in the figure For thr...

Page 24: ...Circuit Terminals T1 to T9 models R S T U V W BR Figure 3 3 Main circuit terminals of T1 to T4 models Figure 3 4 Main circuit terminals of T2 models single phase R S T U V W BR Figure 3 5 Main circuit...

Page 25: ...iption R S T Three phase power supply input terminals Connected to AC input three phase power supply Positive and negative terminals of DC bus Common DC busbar input connected to the external braking...

Page 26: ...hase power supply input terminals Connected to AC input three phase power supply Positive and negative terminals of DC bus Common DC busbar input connected to an external braking unit U V W AC drive o...

Page 27: ...System Structure 26 Figure 3 9 Control circuit terminals...

Page 28: ...aximum output current is 200 mA Note 1 OP Input terminal for external power supply It is connected to 24V by default To use an external signal to drive terminals DI1 to DI5 disconnect OP from 24V and...

Page 29: ...ange 0 10 V Output current range 0 20 mA Digital output DO1 CME Digital output 1 Photocoupler isolation and bipolar open collector output Output voltage range 0 24 V Output current range 0 50 mA Note...

Page 30: ...control circuit terminals 2 on page 29 S2 For details see Table 3 5 Description of control circuit terminals 2 on page 29 S3 For details see Table 3 5 Description of control circuit terminals 2 on pa...

Page 31: ...ent is 170 mA at 40 When OP and 24V are shorted the maximum output current is calculated by the following formula 170 mA minus current over the DI Note 2 Based on the maximum output voltage of the sig...

Page 32: ...ounting dimensions of T1 to T4 models Structure Mounting Hole Spacing mm in Outline Dimension mm in Mounting Hole Diameter mm in Weight kg lb A B H W D T1 119 4 7 189 7 5 200 7 9 130 5 1 150 6 0 5 0 2...

Page 33: ...T6 models Structure Mounting Hole Spacing mm in Outline Dimension mm in Mounting Hole Diameter mm in Weight kg lb A B H H1 W D T5 without DC reactor 195 7 7 335 13 2 350 13 8 210 8 3 193 4 7 6 6 0 2...

Page 34: ...T7 to T9 models Structure Mounting Hole Spacing mm in Outline Dimension mm in Mounting Hole Diameter mm in Weight kg lb A B H H1 W D T7 245 9 7 523 20 6 525 20 7 542 21 4 300 11 8 275 10 8 10 0 4 35 7...

Page 35: ...12 models without AC output reactor Ap pear ance Struc ture Mounting Hole Spacing mm in Outline Dimension mm in Mount ing Hole Diame ter mm in Weight kg lb A1 A2 B1 B2 H H1 W W1 D D1 T10 240 9 5 150 5...

Page 36: ...2 models with AC output reactor Struc ture Mounting Hole Spacing mm in Outline Dimension mm in Mount ing Hole Diame ter mm in Weight kg lb A1 A2 B1 B2 H H1 W W1 D D1 T10 240 9 5 150 5 9 1035 40 8 424...

Page 37: ...A 380 VAC series MDBUN 200 5T 1040160 All models 200 A 480 VAC series Built in braking unit Models containing letter B T1 to T8 75 kW Three phase 380 480 V models For T1 to T4 models the built in bra...

Page 38: ...on expansion card MD500 ECAT 1040113 All models EtherCAT communication adapter card Continued Ethernet IP communication expansion card MD500 EN1 01040167 All models Ethernet IP communication adapter c...

Page 39: ...DB9 interface Mounting accessories Through hole mounting bracket MD500 AZJ A1T1 1040072 T1 The option meets requirements of through hole mounting It applies only to T1 to T9 models MD500 AZJ A1T2 104...

Page 40: ...t main circuit cables and power cables use symmetrical shielded cables Compared with four conductor cables symmetrical shielded cables can reduce electromagnetic radiation in the whole transmission sy...

Page 41: ...2 1 Through Hole Mounting Bracket The through hole mounting bracket is optional and can be purchased as needed Applicable models Table 5 2 Models of through hole mounting brackets Models of through h...

Page 42: ...Options 41 Mounting hole dimensions Figure 5 1 Dimensions of MD500 AZJ A1T1 through hole mounting bracket and holes mm...

Page 43: ...Options 42 Figure 5 2 Dimensions of MD500 AZJ A1T2 through hole mounting bracket and holes mm...

Page 44: ...Options 43 Figure 5 3 Dimensions of MD500 AZJ A1T3 through hole mounting bracket and holes mm...

Page 45: ...Options 44 Figure 5 4 Dimensions of MD500 AZJ A1T4 through hole mounting bracket and holes mm...

Page 46: ...Options 45 Figure 5 5 Dimensions of MD500 AZJ A1T5 through hole mounting bracket and holes mm...

Page 47: ...Options 46 Figure 5 6 Dimensions of MD500 AZJ A1T6 through hole mounting bracket and holes mm...

Page 48: ...Options 47 85 30 525 5 318 300 380 600 345 450 542 28 145 5 269 3 10 11 4 M8 10 450 57 325 345 548 Figure 5 7 Dimensions of MD500 AZJ A1T7 through hole mounting bracket and holes mm...

Page 49: ...Options 48 Figure 5 8 Dimensions of MD500 AZJ A1T8 through hole mounting bracket and holes mm...

Page 50: ...e bottom mounting bracket is standard for T10 to T12 models When the AC drive is installed in a cabinet a bottom mounting bracket is required for fixing the AC drive to the cabinet rack base The dimen...

Page 51: ...abinet is delivered with the AC drive If you need an 800 mm cabinet contact Inovance Figure 5 10 Dimensions of bottom mounting bracket for T10 models mm Figure 5 11 Dimensions of bottom mounting brack...

Page 52: ...ation bracket for T10 to T12 models applies only to the PS standard cabinet with 800 mm width x 600 mm depth To apply to the PS standard cabinet with 800 mm width x 800 mm depth contact Inovance 5 2 3...

Page 53: ...ur plastic snap fit joints in the packing box to fasten the insulating paper to the chassis through the four holes on the paper 3 Remove the six screws on the drive install the copper busbars and then...

Page 54: ...Options 53 The following figures shows the installed copper busbar...

Page 55: ...0 C Symmetrical cable with copper mesh shield If the recommended cables for peripheral equipment or options are not suitable for the product contact Inovance To comply with the EMC standards use shiel...

Page 56: ...x 0 75 TNR0 75 4 0 75 TNR5 5 5 M4 MD520 4T3 0B S 3 x 1 5 TNR1 25 4 1 5 TNR8 5 M4 T2 MD520 4T3 7B S 3 x 2 5 TNR2 4 2 5 TNR5 5 5 M4 MD520 4T5 5B S 3 x 4 TNR3 5 5 4 TNR8 5 M5 2 8 24 8 T3 MD520 4T7 5B S...

Page 57: ...BC240 16 240 BC240 16 M16 MD520 4T400 S L 2 x 3 x 300 BC300 16 300 BC300 16 M16 Table 5 4 Cable selection three phase 380 480 V with UL certification Structure Model RST UVW Grounding Wire Screw Recom...

Page 58: ...85 16 M16 MD520 4T400 S L 4 x 300 TLK185 16 2 x 300 TLK185 16 M16 Table 5 5 Cable selection three phase 200 240 V Structure Model RST UVW Grounding Wire Screw Recommend ed Cable mm2 1 Recommend ed Cab...

Page 59: ...M4 MD520 2S0 7B S 1 5 TNR0 75 4 1 5 TNR8 5 MD520 2S1 5B S 2 5 TNR1 25 4 1 5 TNR8 5 MD520 2S2 2B S 4 TNR2 4 2 5 TNR8 5 Table 5 7 Cable selection single phase 200 240 V with UL certification Structure M...

Page 60: ...L R Crimping Tool B d1 D d2 R L F H K E GTNR1 5 5 4 0 2 2 5 0 5 0 2 0 8 0 5 3 1 0 16 0 5 RYO 8 YYT 8 RYO 14 GTNR2 5 4 4 5 2 9 7 0 5 0 2 0 8 0 4 3 1 0 18 0 5 GTNR2 5 5 4 5 2 9 7 0 6 0 2 0 8 0 5 3 1 0 2...

Page 61: ...R50 10 12 6 9 6 16 0 11 0 6 0 18 0 10 5 2 8 43 5 10 GTNR70 8 15 0 12 0 18 0 13 0 7 0 21 0 8 4 2 8 50 0 14 GTNR70 10 15 0 12 0 18 0 13 0 7 0 21 0 10 5 2 8 50 0 14 GTNR70 12 15 0 12 0 18 0 13 0 7 0 21 0...

Page 62: ...8 8 20 7 14 3 150 8 21 0 16 5 30 0 16 5 27 0 78 0 4 5 8 5 16 5 150 10 10 5 150 12 12 8 150 14 14 7 150 16 16 7 150 20 18 8 20 7 14 3 185 10 23 18 5 33 5 16 5 30 82 4 5 10 5 16 5 185 12 12 8 185 14 14...

Page 63: ...4 Peripheral Electrical Devices 5 4 1 Fuse Contactor and Circuit Breaker To avoid electric shock do not switch on the power supply of the AC drive or operate peripheral devices immediately after a fu...

Page 64: ...520 4T15B S 70 FWH 70B 50 63 T5 MD520 4T18 5 B S MD520 4T18 5 B S T 100 FWH 100B 65 80 MD520 4T22 B S MD520 4T22 B S T 125 FWH 125B 80 80 T6 MD520 4T30 B S 125 FWH 125B 80 100 MD520 4T37 B S 150 FWH 1...

Page 65: ...B S 250 FWH 250A 150 250 T8 MD520 2T37 B S 275 FWH 275A 170 250 MD520 2T45 S 325 FWH 325A 205 250 MD520 2T55 S 400 FWH 400A 245 400 T9 MD520 2T75 S 600 FWH 600A 410 500 T10 MD520 2T90 S 600 FWH 600A...

Page 66: ...80 V Structure Model Applicable Reactor Inductance mH Loss W T1 MD520 4T0 4B S MD ACL 10 5 4T 5 50 MD520 4T0 7B S MD ACL 10 5 4T 5 50 MD520 4T1 1B S MD ACL 10 5 4T 5 50 MD520 4T1 5B S MD ACL 10 5 4T 5...

Page 67: ...mH Loss W T1 MD520 2T0 4B S MD ACL 10 5 4T 5 50 MD520 2T0 7B S MD ACL 10 5 4T 5 50 MD520 2T1 1B S MD ACL 10 5 4T 5 50 MD520 2T1 5B S MD ACL 10 5 4T 5 50 T2 MD520 2T2 2B S MD ACL 15 3 4T 3 50 MD520 2T3...

Page 68: ...imensions of 10 A 15 A AC input reactors Table 5 16 Dimensions of 10 A 15 A AC input reactors unit mm Rated Current A A B C D E F G H I J 10 150 2 155 8 160 80 10 85 2 100 2 125 1 7 x 10 15 150 2 155...

Page 69: ...A 50 A AC input reactors 1 2 mH Table 5 17 Dimensions of 40 A 50 A AC input reactors 1 2 mH unit mm Rated Current A A B C D E F G H I J 40 180 2 185 16 200 105 10 95 2 117 2 150 1 7 x 10 50 200 2 210...

Page 70: ...AC input reactors Table 5 18 Dimensions of 50 A 0 28 mH 60 A AC input reactors unit mm Rated Current A A B C D E F G H I J K L 50 64 160 195 80 10 75 5 35 5 135 120 1 92 2 8 5 x 20 72 2 6 4 60 64 160...

Page 71: ...ctors Table 5 19 Dimensions of 80 120 A AC input reactors unit mm Rated Cur rent A A B C D E F G H I J K L M 80 195 188 1 160 150 120 1 8 5 x 20 72 2 90 195 188 1 160 150 120 1 8 5 x 20 72 2 120 195 1...

Page 72: ...s mm Rated Cur rent A A B C D E F G H I J K L M 150 250 81 5 230 92 10 145 5 38 5 155 182 1 11 x 18 76 2 11 13 25 200 250 81 5 230 102 10 145 5 40 5 175 182 1 11 x 18 96 2 11 13 25 250 250 81 5 260 10...

Page 73: ...ctors Table 5 21 Dimensions of 490 A 660 A AC input reactors unit mm Rated Cur rent A A B C D E F G H I J K L M N 490 320 106 5 305 137 1 0 198 5 60 5 220 243 1 12 x 20 122 2 12 22 50 23 660 320 106 5...

Page 74: ...rs unit mm Rated Cur rent A A B C D E F G H I J K L M N 800 385 123 5 390 142 1 0 238 5 70 5 250 260 2 12 x 20 175 1 12 22 50 23 1000 385 123 5 390 142 1 0 238 5 70 5 250 260 2 12 x 20 175 1 12 22 50...

Page 75: ...B S MD520 4T18 5 B S T RWK 3044 59 92 E0XXX 0 5 206 MD520 4T22 B S MD520 4T22 B S T RWK 3044 59 92 E0XXX 0 5 206 T6 MD520 4T30 B S RWK 3044 59 92 E0XXX 0 5 206 MD520 4T37 B S RWK 3044 72 99 E0XXX 0 4...

Page 76: ...0XXX 0 41 294 T7 MD520 2T22 B S RWK 3044 59 92 E0XXX 0 5 206 MD520 2T30 B S RWK 3044 120 99 E0XXX 0 24 324 T8 MD520 2T37 B S RWK 3044 140 99 E0XXX 0 2 399 MD520 2T45 S RWK 3044 180 99 E0XXX 0 17 456 M...

Page 77: ...Options 76 Table 5 25 Standard EMC filter models and appearances Filter Model Appearance Schaffner series FN2090 series FN3258 series FN3359 series Jianli series TH series EBK5 series...

Page 78: ...4T15B S FN 3258 42 33 15 7 T5 MD520 4T18 5 B S MD520 4T18 5 B S T FN 3258 55 34 25 9 MD520 4T22 B S MD520 4T22 B S T FN 3258 75 34 31 2 T6 MD520 4T30 B S FN 3258 75 34 32 2 MD520 4T37 B S FN 3258 75 3...

Page 79: ...8 75 34 31 2 T7 MD520 2T22 B S FN 3258 100 35 34 5 MD520 2T30 B S FN 3258 130 34 43 1 T8 MD520 2T37 B S FN 3258 180 40 58 3 MD520 2T45 S FN 3258 180 40 58 3 MD520 2T55 S FN 3359 250 28 49 T9 MD520 2T7...

Page 80: ...250 45 70 220 235 25 5 4 1 22 M5 22 5 29 5 30 270 50 85 240 255 30 5 4 1 25 M5 25 39 5 42 310 50 85 280 295 30 5 4 1 25 M6 25 37 5 55 250 85 90 220 235 60 5 4 1 39 M6 42 5 26 5 75 270 80 135 240 255...

Page 81: ...250 A Table 5 30 Dimensions of FN 3359 series filters 150 250 A unit mm Mark Rated Current A 150 A 180 A 250 A A 300 300 300 B 210 210 230 C 120 120 125 D 160 160 180 E 120 120 120 F 185 185 205 G 12...

Page 82: ...0 50 55 V W X Y Z The following figure shows the dimensions of FN 3359 series filters 320 2500 A M A I E F G N B O C L U U D K H E 320 2500A Figure 5 25 Dimensions of FN 3359 series filters 320 2500 A...

Page 83: ...15 135 170 170 160 200 D 210 210 210 230 230 250 300 E 120 120 120 145 145 170 250 F 235 235 235 255 255 275 330 G 12 12 12 12 12 12 14 H 2 2 2 3 3 3 3 I 43 43 43 53 53 93 98 J M12 M12 M12 M12 M12 M12...

Page 84: ...5 19 2 T4 MD520 4T15B S DL 50EBK5 21 7 T5 MD520 4T18 5 B S MD520 4T18 5 B S T DL 50EBK5 21 7 MD520 4T22 B S MD520 4T22 B S T DL 65EBK5 27 4 T6 MD520 4T30 B S DL 65EBK5 27 4 MD520 4T37 B S DL 80EBK5 32...

Page 85: ...0 2T18 5 B S DL 80EBK5 32 6 T7 MD520 2T22 B S DL 100EBK5 33 MD520 2T30 B S DL 130EBK5 37 5 T8 MD520 2T37 B S DL 160EBK5 38 4 MD520 2T45 S DL 250EBK5 49 MD520 2T55 S DL 250EBK5 49 T9 MD520 2T75 S DL 30...

Page 86: ...200 A unit mm Model A B C D E F G H I J K M N P L DL 25EBK5 243 224 265 58 70 102 25 92 M6 58 M4 74 49 M6 6 4 x 9 4 DL 35EBK5 DL 50EBK5 DL 65EBK5 DL 80EBK5 354 323 388 66 155 188 30 92 M8 62 M4 86 56...

Page 87: ...ions 86 12 440 350 290 210 234 262 158 160 M12 25 5 10 11 250 300A 25 8 10 15 400 600A 30 10 10 15 700 800A Figure 5 28 Dimensions of Jianli filters 250 800 A unit mm Dimensions of Jianli filters 1000...

Page 88: ...grid and the AC drive during operation For an AC drive with an earth leakage circuit breaker a simple filter can be installed on the input side to prevent malfunction of the earth leakage circuit brea...

Page 89: ...gure 5 30 Dimension drawing of the simple filter Table 5 36 Dimensions of the simple filter Model Code Dimensions Width x Depth x Height unit mm Mounting Dimensions Width x Depth unit mm Cxy 1 1 11025...

Page 90: ...ollowing formula U x U R Pb U indicates the braking voltage used to stabilize the system braking The value of U varies with systems The default braking voltage of the MD520 is 760 V which can be adjus...

Page 91: ...at can be well dissipated but in no case should K exceed 50 Failure to comply may result in braking resistor overheat and fire Braking frequency D is determined by applications Typical values of braki...

Page 92: ...braking units MDBUN 200 T MDBUN 200 5T MDBUN 200 7T mm Braking unit models Note The value in the table is obtained under working conditions featuring a braking usage ratio of 10 for heavy overload G...

Page 93: ...ng letter B 24 MD520 4T22 B S MD520 4T22 B S T 4500 W 27 1 24 MD520 4T30 B S 6000 W 20 1 19 2 MD520 4T37 B S 7000 W 16 1 14 8 MD520 4T45 B S 9000 W 13 1 12 8 MD520 4T55 B S 11000 W 10 5 1 9 6 MD520 4T...

Page 94: ...5 5 2 Input voltage 440 VAC 3 0 x 3 MD520 4T280 S L MDBUN 200 T 3 23000 W 3 8 2 Input voltage 440 VAC 2 5 x 3 MDBUN 200 5T 3 23000 W 4 9 2 Input voltage 440 VAC 3 0 x 3 MD520 4T315 S L MDBUN 200 T 3...

Page 95: ...BUN 60 2T 2 6000 W 4 4 2 4 MD520 2T75 S MDBUN 90 2T 2 7500 W 4 0 2 3 7 MD520 2T90 S MDBUN 90 2T 3 6000 W 4 0 3 3 7 MD520 2T110 S MDBUN 90 2T 3 7500 W 4 0 3 3 7 MD520 2T132 S MDBUN 90 2T 4 7000 W 4 0 4...

Page 96: ...lue Select the braking resistor based on the generation power of the motor in the actual system system inertia deceleration time and potential energy load Larger system inertia requires shorter decele...

Page 97: ...0 14 0 MD051T18 5G 14 8 MD051T22G 505 260 171 161 160 490 7 0 18 2 MD051T30G 20 0 H H1 D A W B Figure 5 35 Dimensions of MD050 series AFE unit mm Table 5 42 Dimensions of MD050 series AFE Model Dimens...

Page 98: ...the drive the excessive dV dt can be reduced This can lower the voltage stress on the motor winding to protect it lowers the motor temperature and prolongs the service life of the motor Table 5 43 Min...

Page 99: ...with the model name containing L Table 5 45 Selection of Inovance AC output reactors three phase 380 480 V Structure AC Drive Model Reactor Model Inductance mH Loss W T1 MD520 4T0 4B S MD OCL 5 1 4 4T...

Page 100: ...ontains L Table 5 46 Selection of Inovance AC output reactors three phase 200 240 V Structure AC Drive Model Applicable Reactor Inductance mH Loss W T1 MD520 2T0 4B S MD OCL 5 1 4 4T 1 1 4 MD520 2T0 7...

Page 101: ...4 MD520 2S1 5B S MD OCL 7 0 7 4T 1 0 7 MD520 2S2 2B S MD OCL 10 0 7 4T 1 0 7 The following figure shows the dimensions of the AC output reactor A B C D E F G Figure 5 37 Dimensions of the AC output r...

Page 102: ...tions 101 A B C E G D F Figure 5 38 Dimensions of the AC output reactor 15 A Table 5 49 Dimensions of AC output reactor 15 A unit mm Rated Current A A B C D E F G 15 148 1 155 140 76 2 95 1 6 x 15 61...

Page 103: ...ons 102 D E G F A B C Figure 5 39 Dimensions of the AC output reactor 20 A Table 5 50 Dimensions of the AC output reactor 20 A unit mm Rated Current A A B C D E F G 20 148 1 155 165 76 2 95 1 6 x 15 6...

Page 104: ...actors 30 60 A Table 5 51 Dimensions of the AC output reactors 30 60 A unit mm Rated Current A A B C D E F G H 30 155 130 148 1 95 2 135 95 1 6 x 15 80 2 40 155 130 148 1 95 2 135 95 1 6 x 15 80 2 50...

Page 105: ...0 A Table 5 52 Dimensions of the AC output reactor 80 120 A unit mm Rated Current A A B C D E F G H I J K L 80 195 165 188 1 68 10 4 75 5 40 5 92 2 130 120 1 8 5 x 20 72 2 90 195 165 188 1 68 10 4 75...

Page 106: ...e 5 53 Dimensions of the AC output reactor 150 250 A unit mm Rated Cur rent A A B C D E F G H I J K L M 150 250 81 5 81 5 230 97 1 0 5 140 5 113 2 170 42 5 182 1 11 x 18 87 2 200 250 81 5 81 5 230 102...

Page 107: ...tor 330 A Table 5 54 Dimensions of the AC output reactor 330 A unit mm Rated Cur rent A A B C D E F G H I J K L M 330 290 95 5 95 5 250 110 10 5 155 5 132 2 190 45 5 214 1 11 x 18 106 2 Models and dim...

Page 108: ...B S MD520 4T18 5 B S T RWK 305 45 KL 0 131 60 MD520 4T22 B S MD520 4T22 B S T RWK 305 45 KL 0 131 60 T6 MD520 4T30 B S RWK 305 60 KL 0 098 65 MD520 4T37 B S RWK 305 90 KL 0 065 75 T7 MD520 4T45 B S R...

Page 109: ...B S RWK 305 90 KL 0 065 75 T7 MD520 2T22 B S RWK 305 110 KL 0 053 90 MD520 2T30 B S RWK 305 156 KS 0 038 120 T8 MD520 2T37 B S RWK 305 182 KS 0 032 140 MD520 2T45 S RWK 305 230 KS 0 026 180 MD520 2T55...

Page 110: ...B C D E F G 4 A and 7 8 A 100 Max 60 Max 115 56 34 4 8 x 9 2 5 mm2 10 A 100 Max 70 Max 115 56 43 4 8 x 9 2 5 mm2 14 A 125 Max 70 Max 135 100 45 5 x 8 2 5 mm2 17 A 125 Max 75 Max 135 100 55 5 x 8 2 5...

Page 111: ...ut reactor 60 110 A unit mm Rated Current A B C D E F G 60 A and 72 A 155 Max 125 Max 190 130 70 8 x 12 16 mm2 90 A 190 Max 115 Max 225 170 57 8 x 12 35 mm2 110 A 190 Max 130 Max 220 170 67 8 x 12 35...

Page 112: ...magnetic ring on the input or output side of the AC drive and as close to the AC drive as possible Installing the magnetic ring on the input side suppresses noise in the power supply system of the AC...

Page 113: ...Options 112 Table 5 61 Appearance and models of magnetic rings and ferrite clamp Category Model Appearance Magnetic ring DY644020H DY805020H DY1207030H Ferrite clamp DYR 130 B...

Page 114: ...imensions Figure 5 47 Dimension drawing of magnetic ring Table 5 62 Dimensions of magnetic ring Magnetic Ring Model Dimensions OD x ID x HT mm DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H...

Page 115: ...Options 114 Figure 5 48 Dimension drawing of ferrite clamp...

Page 116: ...ng panel that supports copy download and modification of parameters It supports English and Chinese The dimensions are shown below SOP 20 It is an optional LCD operating panel that supports copy downl...

Page 117: ...Options 116 31 0 25 3 24 20 9 22 2 13 87 57 64 Figure 5 49 Dimensions of MDKE 10 unit mm 72 26 4 72 42 88 13 123 3 M3 Figure 5 50 Dimensions of SOP 20 unit mm...

Page 118: ...O3 The following can be added three DIs one RS 485 communication signal isolation input terminal and one normally open relay output terminal Applicable to all models RS 485 communication card MD38TX1...

Page 119: ...division output adaptable to 5 V 15 V power supply Supports differential input collector input and push pull input supports differential output and collector output supports a variety of interfaces su...

Page 120: ...Expansion Cards 119 Figure 6 1 Installation position of expansion cards...

Page 121: ...2 2 3 Power kW light load 0 75 1 1 1 5 2 2 3 3 7 Rated output current A heavy load 1 5 2 1 3 1 3 8 5 1 7 2 Rated output current A light load 2 1 3 1 3 8 5 1 7 2 9 Output voltage Three phase 0 V to inp...

Page 122: ...kW heavy load 3 7 5 5 7 5 11 15 Power kW light load 5 5 7 5 11 15 18 5 Rated output current A heavy load 9 13 17 25 32 Rated output current A light load 13 17 25 32 37 Output voltage Three phase 0 V t...

Page 123: ...kW heavy load 18 5 22 18 5 22 30 37 Power kW light load 22 18 5 22 30 37 45 Rated output current A heavy load 37 45 37 45 60 75 Rated output current A light load 45 60 45 60 75 91 Output voltage Three...

Page 124: ...60 Power kW light load 55 75 90 110 132 160 200 Rated output current A heavy load 91 112 150 176 210 253 304 Rated output current A light load 112 150 176 210 253 304 377 Output voltage Three phase 0...

Page 125: ...ut Power kW heavy load 200 220 250 280 Power kW light load 250 280 315 355 Rated output current A heavy load 377 426 465 520 Rated output current A light load 465 520 585 650 Output voltage Three phas...

Page 126: ...315 355 400 Power kW light load 400 450 500 Rated output current A heavy load 585 650 725 Rated output current A light load 725 820 880 Output voltage Three phase 0 V to input voltage Max output freq...

Page 127: ...ght load 0 75 1 1 1 5 2 2 3 7 5 5 Rated output current A heavy load 2 1 3 8 5 1 7 2 9 13 Rated output current A light load 3 8 5 1 7 2 9 13 17 Output voltage Three phase 0 V to input voltage Max outpu...

Page 128: ...Power kW light load 7 5 11 15 18 5 22 Rated output current A heavy load 25 32 45 60 75 Rated output current A light load 32 45 60 75 91 Output voltage Three phase 0 V to input voltage Max output freq...

Page 129: ...load 30 37 45 55 75 Rated output current A heavy load 91 112 150 176 210 Rated output current A light load 112 150 176 210 253 Output voltage Three phase 0 V to input voltage Max output frequency 599...

Page 130: ...110 132 160 200 220 Rated output current A heavy load 304 377 426 465 585 725 Rated output current A light load 377 426 465 585 725 880 Output voltage Three phase 0 V to input voltage Max output freq...

Page 131: ...1 5 2 2 Power kW light load 0 75 1 5 2 2 3 0 Rated output current A heavy load 2 3 4 7 9 6 Rated output current A light load 4 7 9 6 12 Output voltage Three phase 0 V to 240 V subject to input voltag...

Page 132: ...tion design Thermal design power kW heavy load 0 043 0 065 0 097 0 121 Thermal design power kW light load 0 065 0 097 0 121 0 155 Air flow CFM 20 20 20 20 Overvoltage class OVCIII Pollution degree PD2...

Page 133: ...ol mode Sensorless vector control SVC feedback vector control FVC voltage frequency V f control and PMVVC control Startup torque 0 25 Hz 150 SVC 0 Hz 180 FVC Speed range 1 200 SVC 1 1000 FVC Speed sta...

Page 134: ...tage or overcurrent Fast current limit The function helps minimize overcurrent faults Torque limit and control The function limits the torque automatically during operation to prevent frequent trips c...

Page 135: ...ts only 10 V to 10 V voltage input and AI2 supports 10 V to 10 V voltage input 0 mA to 20 mA current input and temperature input which can be switched over through the DIP switch Extension capability...

Page 136: ...e gets overheated Overload protection The AC drive stops after running at 150 of rated current for 60 seconds Overcurrent protection When the current exceeds 2 5 times of rated current the AC drive st...

Page 137: ...n performance or product damage Print the checklist and sign the Checked column after each inspection Item Description Solution Checked Motor Check whether abnormal sounds and vibration occur on the m...

Page 138: ...opy this checklist and sign the Checked column after each inspection To prevent electric shock do not perform inspection or wiring with power ON Switch off the power supplies of all the devices before...

Page 139: ...elements for loose contact Check for loose terminal screws Check control cables for cracked insulation Clear foreign matters on the surface of control cables and terminals Replace damaged or corroded...

Page 140: ...n 5 years Electrolytic capacitor 5 years Note The standard service life of a device is the expected lifetime when the device is used in the following conditions You can determine when to replace your...

Page 141: ...0 4 kW to 1 1 kW T1 1 5 kW to 3 0 kW T2 T3 7 5 kW T5 to T7 1 T3 11 kW T4 T8 to T10 2 T11 to T12 3 Removing and Installing Cooling Fans of T1 to T6 Models Removing 1 Press the snap fit joint of the fan...

Page 142: ...oval Pay attention to the fan direction 1 Plug the power cable plug of the fan into the fan socket 2 Align the four fixing holes at the bottom of the fan with the positioning pins on the drive to plac...

Page 143: ...ir flows upwards Removing and installing cooling fans of T7 to T9 Models Note The quantity and layout of cooling fans vary with models but the fans can be removed or installed in the same way Removing...

Page 144: ...tion 143 2 Use a screwdriver to remove the four fixing screws from the fan cover 3 Remove the fan cover and fan from the AC drive Installing 1 Install the fan in reverse order of removal and ensure th...

Page 145: ...with those on the AC drive to install them 3 After replacement check that the air flows upwards Removing and installing cooling fans of T10 to T12 models Removing 1 1 Remove the six fixing screws fro...

Page 146: ...rews from the fan box and pull out the fan box in the direction of arrow 4 3 Remove the four fixing screws from each fan cover and remove the fan Installing 1 Install the fan in reverse order of remov...

Page 147: ...pacitor 8 4 Storage and Warranty Storage To store the AC drive properly observe the following For storage pack the AC drive with the original packing box provided by Inovance Avoid exposing the AC dri...

Page 148: ...for damages caused by the following Operations not following the user instructions Fire flood or abnormal voltage Using the AC drive for any non recommended function Using the AC drive beyond recomme...

Page 149: ...certification STO Machinery directive 2006 42 EC EN 61800 5 2 EN 62061 2005 A2 EN ISO 13849 1 EN 61508 ed 2 KCC Certification Korea radio law KN 11 Note The product meets the requirements of the lates...

Page 150: ...en applied in the first environment this product may generate radio interference Be sides the CE compliance take measures to avoid the radio interference if required To enable the drive to comply with...

Page 151: ...can work properly in the environment with electromagnetic interference which is described as electromagnetic sensitivity EN IEC 61800 3 defines the following two environments First environment It incl...

Page 152: ...tall it in accordance with local laws and regulations and relevant IEC standards To install a cabinet mounted drive IP20 ensure that no foreign objects can access the cabinet from the top and the fron...

Page 153: ...ation requirements T1 to T9 models are enclosed type which must be installed according to the following requirements The enclosure protection must meet requirements of UL Type 1 Drill the holes accord...

Page 154: ...Specifications of main circuit cables For the selection of cable dimensions follow the requirements of US National Electrical Code NEC and Part 1 of Canadian Electrical Code CEC and relevant local re...

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