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INNOVAIR DC INVERTER NEXXOS

SERVICE MANUAL

Contents

1.

Maintenance ........................................................................................................24

1.1 

First Time Installation Check ........................................................................24

1.2 

Refrigerant Recharge ...................................................................................26

1.3 Re-Installation 

 .............................................................................................27

1.3.1 

Indoor Unit ..................................................................................27

1.3.2 

Outdoor Unit ...............................................................................29

2.

Disassembly .........................................................................................................31

2.1 

Indoor Unit ..................................................................................................31

2.2 

Outdoor Unit ...............................................................................................47

Maintenance and Disassembly

19

Summary of Contents for NEXXOS NIN413C2V33

Page 1: ...familiar with safety procedures and equipped with the proper tools and test instruments Installation or repairs made by unqualified persons can result in hazards to you and others Failure to carefully read and follow all instructions in this manual can result in equipment malfunction property damage personal injury and or death This service is only for service engineer to use ...

Page 2: ...Modes and Functions 4 Maintenance and Disassembly 23 1 Maintenance 2 Disassembly 5 Troubleshooting 69 1 Safety Caution 2 General Troubleshooting 3 Error Diagnosis and Troubleshooting Without Error Code 4 Quick Maintenance by Error Code 5 Troubleshooting by Error Code Appendix 100 i Temperature Sensor Resistance Value Table for T1 T2 T3 and T4 C K ii Temperature Sensor Resistance Value Table for TP...

Page 3: ...INNOVAIR DC INVERTER NEXXOS SERVICE MANUAL Contents 1 In Case of Accidents or Emergency 2 2 Pre Installation 2 3 Operation and Maintenance 2 Safety Precautions 1 ...

Page 4: ...ly a qualified electrician should perform electri cal work For more information contact your dealer seller CAUTION While unpacking be careful of sharp edges around the unit as well as the edges of the fins on the con denser and evaporator 3 Operation and Maintenance WARNING Do not use defective or under rated circuit breakers Ensure the unit is properly grounded and that a dedicated circuit and br...

Page 5: ...INNOVAIR DC INVERTER NEXXOS SERVICE MANUAL Contents 1 Model Reference 4 2 Electrical Wiring Diagrams 5 2 1 Indoor Unit 5 2 2 Outdoor Unit 7 Specifications 3 ...

Page 6: ... Refer to the following table to determine the specific indoor and outdoor unit model number of your purchased equipment Capacity Model Electrical Application 12K VIN310C2V31 208 230V 60Hz Cooling Only 18K VIN414C2V31 208 230V 60Hz Cooling Only 24K VIN520C2V31 208 230V 60Hz Cooling Only 4 ...

Page 7: ...CCM Comm Bus Central Controller for CAC X Y E 485 Communication Line L LIVE N NEUTRAL Heater The Electric Heating Belt of Indoor Unit T1 Indoor Room Temperature T2 Coil Temperature of Indoor Heat Exchanger Middle T3 Coil Temperature of Condenser T4 Outdoor Ambient Temperature TH Compressor Suction Temperature EEV Electirc Expansive Valve TP Compressor Discharge Temperature T2B Coil Temperature of ...

Page 8: ...TER NEXXOS SERVICE MANUAL w w w i n n o v a i r c o m NIN413C2V33 NIN720C2V33 NIN728C2V33 INDOOR WIRING DIAGRAM M CN6_1 CN12_1 CN6_2 CN12_2 M M 5 2 2 16022000019694 I O N O PTI O N AL Y G H EATER 1 3 OPTIONAL OPTIONAL 6 ...

Page 9: ...AN DC FAN Direct Current FAN CT1 AC Current Detector COMP Compressor L PRO Low Pressure Switch H PRO High Pressure Switch NIN413C2V32 4 WAY OPTIONAL DC FAN CN 7 PAN HEATER CRANKCASE HEATER BROWN I N D O O R U N I T 2 3 L1 L2 BLUE OR BLACK 1 Y G AMBIENT TEMP SENSOR CONDENSER TEM P SENSOR Y G Y G Y G U V W BLUE RED BLACK CAPACITOR AC FAN Y G Y G Y G 7 ...

Page 10: ...LUE L2 1 Y G Y G Y G U V W BLACK AC FAN CN 5 S RED BLACK BLUE OPTIONAL HEATER 2 CN4 16022000019211 OUTDOOR WIRING DIAGRAM 3 Applicable to the units adopting DC motor only Applicable to the units adopting AC motor only CN30 BROWN BLUE YELLOW CN3 OPTIONAL OPTIONAL TO I N D O O R U N I T PO W ER SUPPLY Y G NIN728C2V32 8 ...

Page 11: ...INNOVAIR DC INVERTER NEXXOS SERVICE MANUAL PC BOARD for NIN413C2V32 PC BOARD for NIN720C2V32 9 ...

Page 12: ...INNOVAIR DC INVERTER NEXXOS SERVICE MANUAL w w w i n n o v a i r c o m PC BOARD for NIN728C2V32 10 ...

Page 13: ...3 Red IU display 1 standby for normal ON OFF 2 Operation normally OFF ON 3 IPM malfunction or IGBT over strong current protection FLASH OFF P0 4 Over voltage or too low voltage protection ON ON P1 5 EEPROM parameter error ON FLASH E5 6 Inverter compressor drive error OFF FLASH P4 7 Inverter compressor drive error FLASH ON P4 8 Inverter compressor drive error FLASH OFF P4 11 ...

Page 14: ...1 6 Heating Mode For heat pump models 18 1 7 Auto mode 19 1 8 Drying Mode 19 1 9 Forced Operation Function 19 1 10 Timer Function 19 1 11 Sleep Function 19 1 12 Auto Restart Function 20 1 13 Refrigerant Leakage Detection 20 1 14 Louver Position Memory Function 20 1 15 8 C Heating Optional 20 1 16 Self Clean Optional 20 1 17 Follow Me Optional 20 1 18 Silence Optional 20 1 19 Information Inquiry 20...

Page 15: ...on When the unit starts the louver is automatically activated and the indoor fan will operate after a period of 7 seconds If the unit is in heating mode the indoor fan is regulated by the anti cold wind function Compressor preheating Preheating is automatically activated when T4 sensor is lower than 3 C Sensor redundancy and automatic shutoff If one temperature sensor malfunctions the air conditio...

Page 16: ...level until to F1 and then runs at F1 If TP3 3 T3 TP3 the compressor will keep running at the current frequency When T3 TP3 3 the compressor will not limit the frequency and resume to the former frequency When T3 TP3 5 for 5 seconds the compressor will stop until T3 TP3 3 1 5 5 Evaporator Temperature Protection When evaporator temperature drops below a configured value the compressor ceases operat...

Page 17: ...llowing signals Switch on Switch off Timer on Timer off Changes in mode fan speed sleeping mode Follow me 1 10 Timer function Timing range is 24 hours Timer on The machine will turn on automatically when reaching the setting time Timer off The machine will turn off automatically when reaching the setting time Timer on off The machine will turn on automatically when reaching the setting on time and...

Page 18: ...Optional If you press Self Clean when the unit is in cooling or drying mode For cooling models the indoor unit will run in low fan mode for a certain time then ceases operation For heat pump models the indoor unit will run in fan only mode then low heat and finally in fan only mode Self Clean keeps the indoor unit dry and prevents mold growth 1 17 Follow me Optional If you press Follow Me on the r...

Page 19: ...coil temperature Ambient temperature Outlet temperature of indoor coil Discharge temperature Suction temperature Targeted frequency Actual frequency IF Indoor fan speed 0 1 2 3 4 14 FF OFF Low speed Medium speed High speed Turbo Actual fan speed is equal to the display value converted to decimal value and multiplied by 10 This is measured in RPM N A Used for some large capacity motors Used for som...

Page 20: ...INNOVAIR DC INVERTER NEXXOS SERVICE MANUAL w w w i n n o v a i r c o m Displayed code Explanation Displayed value Meaning Additional Notes A0 Reserved 0 FF A1 0 1 2 3 4 5 6 L A U T A 5 T 18 ...

Page 21: ... Contents 1 Maintenance 24 1 1 First Time Installation Check 24 1 2 Refrigerant Recharge 26 1 3 Re Installation 27 1 3 1 Indoor Unit 27 1 3 2 Outdoor Unit 29 2 Disassembly 31 2 1 Indoor Unit 31 2 2 Outdoor Unit 47 Maintenance and Disassembly 19 ...

Page 22: ...rant system To prevent air and moisture from affecting the air conditioner s performance the indoor unit as well as the pipes between the indoor and outdoor unit must be be leak tested and evacuated Leak test soap water method Use a soft brush to apply soapy water or a neutral liquid detergent onto the indoor unit connections and outdoor unit connections If there is gas leakage bubbles will form o...

Page 23: ... indicate 0 1 MPa 14 5 Psi after 30 minutes continue evacuating for an additional 20 minutes If the pressure does not achieve 0 1 MPa 14 5 Psi after 50 minutes check for leakage If the pressure successfully reaches 0 1 MPa 14 5 Psi fully close the Handle Lo valve and cease vacuum pump operations b Wait for 5 minutes then check whether the gauge needle moves after turning off the vacuum pump 6 Loos...

Page 24: ... 2 and the 3 way valves 2 Connect the charge hose to the valve at the bottom of the cylinder 3 If the refrigerant is R410A invert the cylinder to ensure a complete liquid charge 4 Open the valve at the bottom of the cylinder and close the check valve on the charge set to purge the air 5 Place the charging cylinder onto an electronic scale and record the starting weight 6 Operate the air conditione...

Page 25: ... charge hose with the push pin of Handle Lo to the 3 way valve s gas service port 4 Open the Handle Lo valve of the manifold valve to purge air from the charge hose for 5 seconds and then close it quickly 5 Close the 2 way valve 6 Operate the air conditioner in cooling mode Cease operations when the gauge reaches 0 1 MPa 14 5 Psi 7 Close the 3 way valve so that the gauge rests between 0 3 MPa 43 5...

Page 26: ...mp evacuate the system for 30 minutes a Check whether the compound meter indicates 0 1 MPa 14 5 Psi If the meter does not indicate 0 1 MPa 14 5 Psi after 30 minutes continue evacuating for an additional 20 minutes If the pressure does not achieve 0 1 MPa 14 5 Psi after 50 minutes check for leakage If the pressure successfully reaches 0 1 MPa 14 5 Psi fully close the Handle Lo valve and cease vacuu...

Page 27: ...d 3 way valves are opened 2 Connect the vacuum pump to the 3 way valve s service port 3 Evacuate the system for approximately one hour Confirm that the compound meter indicates 0 1 MPa 14 5Psi 4 Close the valve Low side on the charge set and turn off the vacuum pump 5 Wait a period of five minutes then check whether the gauge needle moves after turning off the vacuum pump 6 Disconnect the charge h...

Page 28: ...electronic scale and record the starting weight 6 Operate the air conditioner in cooling mode 7 Open the valves Low side on the charge set and charge the system with liquid refrigerant 8 When the electronic scale displays the correct weight refer to the gauge and the pressure of the low side to confirm disconnect the charge hose from the 3 way valve s service port immediately and turn off the air ...

Page 29: ...1 Hold the front panel by the tabs on the both sides and lift it see CJ_AB_ INV_001 2 Push up the bottom of an air filter step 1 and then pull it out downwards step 2 see CJ_AB_ INV_002 CJ_AB_INV_001 CJ_AB_INV_002 Note This section is for reference only Actual unit appearance may vary Front Panel Tab Filter 27 ...

Page 30: ...ouver and push the hook towards left to open it see CJ_AB_INV_003 4 Bend the horizontal louver lightly by both hands to loosen the hooks then remove the horizontal louver see CJ_AB_INV_004 CJ_AB_INV_003 CJ_AB_INV_004 Note This section is for reference only Actual unit appearance may vary Hook Horizontal Louver Hook 28 ...

Page 31: ... Pry the electrical cover by a screw driver and rotate it towars left then remove it see CJ_AB_INV_005 6 Disconnect the connector for display board see CJ_AB_INV_006 CJ_AB_INV_005 CJ_AB_INV_006 Note This section is for reference only Actual unit appearance may vary 29 ...

Page 32: ...m Procedure Illustration 7 Slid the front panel side to side to release each axis see CJ_AB_INV_007 8 Open the screw cap and then remove the 3 screws see CJ_AB_INV_008 CJ_AB_INV_007 CJ_AB_INV_008 Note This section is for reference only Actual unit appearance may vary 30 ...

Page 33: ...Release the 5 hooks in the back see CJ_AB_INV_010 11 Pull out the panel frame while pushing the hook through a clearance between the panel frame and the heat exchanger see CJ_AB_INV_011 CJ_AB_INV_009 CJ_AB_INV_010 CJ_AB_INV_011 Note This section is for reference only Actual unit appearance may vary Hooks Panel Frame 31 ...

Page 34: ...blades then pull the vertical blades rightward and remove it see CJ_AB_ INV_012 13 Remove 1 screw of the display board see CJ_AB_INV_013 14 Rotate the display board in the direction shown in the right picture see CJ_AB_INV_013 CJ_AB_INV_012 CJ_AB_INV_013 Note This section is for reference only Actual unit appearance may vary Hooks 32 ...

Page 35: ...a shear then pull out the coil temperature sensor T2 see CJ_AB_INV_014 2 Remove one fixing screw of the electronic control box and two screws used for the ground connection see CJ_AB_INV_014 3 An upward force is maintained until the cover of electronic control box is removed see CJ_AB_INV_015 CJ_AB_INV_014 CJ_AB_INV_015 Note This section is for reference only Actual unit appearance may vary Ribbon...

Page 36: ...he connectors see CJ_AB_INV_016 5 Disconnect the connectors of fan motor the step motor and the T2 sensor see CJ_AB_INV_017 6 Open the left side plate of electronic control box see CJ_AB_INV_018 CJ_AB_INV_016 CJ_AB_INV_017 CJ_AB_INV_018 Note This section is for reference only Actual unit appearance may vary CJ_AF_INV_011 1 34 ...

Page 37: ...ustration 7 Open the two clips on the front of the electric box see CJ_AB_INV_019 8 Open the upper cover plate of electronic control box see CJ_AB_ INV_020 CJ_AB_INV_019 CJ_AB_INV_020 Note This section is for reference only Actual unit appearance may vary 35 ...

Page 38: ...ndicated in right image see CJ_AB_INV_021 10 Pull out the electrical main board along the direction indicated in right image to remove it see CJ_AB_ INV_022 CJ_AB_INV_021 CJ_AB_INV_022 Note This section is for reference only Actual unit appearance may vary Display board Terminal 1L Terminal W Terminal S Pipe Temperature Sensor Room Temperature Sensor 36 ...

Page 39: ...parts before disassembling evaporator Procedure Illustration 1 Disassemble the pipe holder located at the rear of the unit see CJ_AB_INV_023 2 Remove the 1 screws on the evaporator located at the fixed plate see CJ_AB_ INV_024 CJ_AB_INV_023 CJ_AB_INV_024 Note This section is for reference only Actual unit appearance may vary Pipe Holder Screw 37 ...

Page 40: ...lease the hook on the evaporator see CJ_AB_INV_025 4 Remote the one screw on the evaporator located at the fixed plate see CJ_AB_ INV_026 5 Pull out the evaporator see CJ_AB_ INV_027 CJ_AB_INV_025 CJ_AB_INV_026 CJ_AB_INV_027 Note This section is for reference only Actual unit appearance may vary 38 ...

Page 41: ...el 2 Electrical parts and 3 Evaporator before disassembling fan motor and fan Procedure Illustration 1 Remove the two screws and remove the fixing board of the fan motor see CJ_AB_ INV_028 2 Remove the bearing sleeve see CJ_AB_ INV_029 CJ_AB_INV_028 CJ_AB_INV_029 Note This section is for reference only Actual unit appearance may vary Screws 39 ...

Page 42: ...w i n n o v a i r c o m Procedure Illustration 3 Remove the fixing screw see CJ_AB_ INV_030 4 Pull out the fan motor and fan assembly from the side CJ_AB_INV_030 Note This section is for reference only Actual unit appearance may vary Fixing Screw 40 ...

Page 43: ...electrical parts refer to 1 Front panel 2 Electrical parts before disassembling step motor Procedure Illustration 1 Remove the two screws then remove the stepping motor see CJ_AB_INV_031 CJ_AB_INV_031 Note This section is for reference only Actual unit appearance may vary Stepping Motor 41 ...

Page 44: ... 6 Drain Hose Procedure Illustration 1 Rotate the fixed wire clockwise indicated in right image see CJ_AB_INV_032 2 Pull up the drain hose to remove it see CJ_AB_INV_033 CJ_AB_INV_032 CJ_AB_INV_033 Note This section is for reference only Actual unit appearance may vary 42 ...

Page 45: ... handle and then remove the big handle 3 screws see CJ_B30_INV_001 3 Remove the screws of the top cover and then remove the top cover 3 screws One of the screws is located underneath the big handle see CJ_ B30_INV_002 CJ_B30_INV_001 CJ_B30_INV_002 Note This section is for reference only Actual unit appearance may vary Top Cover 2 2 Outdoor unit 1 Panel Plate 43 ...

Page 46: ...nt panel and then remove the front panel 8 screws see CJ_B30_INV_003 5 Remove the screws of water collecting cover and then remove the water collecting cover 1 screw see CJ_B30_ INV_004 CJ_B30_INV_003 CJ_B30_INV_004 Note This section is for reference only Actual unit appearance may vary Front Panel Water Collecting Cover 44 ...

Page 47: ...ICE MANUAL Procedure Illustration 6 Remove the screws of the right panel and then remove the right panel 5 screws see CJ_B30_INV_005 CJ_B30_INV_005 Note This section is for reference only Actual unit appearance may vary Right Panel 45 ...

Page 48: ...emove the screws of the big handle and then remove the big handle 3 screws see CJ_CA30_INV_001 3 Remove the screws of the top cover and then remove the top cover 3 screws One of the screws is located underneath the big handle see CJ_ CA30_INV_002 CJ_CA30_INV_001 CJ_CA30_INV_002 Note This section is for reference only Actual unit appearance may vary Top Cover 46 ...

Page 49: ...n remove the front panel 7 screws see CJ_CA30_INV_003 5 Remove the screws of water collecting cover and then remove the water collecting cover 1 screw see CJ_ CA30_INV_004 CJ_CA30_INV_003 CJ_CA30_INV_004 Note This section is for reference only Actual unit appearance may vary Front Panel Water Collecting Cover 47 ...

Page 50: ...w i n n o v a i r c o m Procedure Illustration 6 Remove the screws of the right panel and then remove the right panel 6 screws see CJ_CA30_INV_005 CJ_CA30_INV_005 Note This section is for reference only Actual unit appearance may vary Right Panel 48 ...

Page 51: ...of the big handle and then remove the big handle 2 screws see CJ_D30_INV_001 3 Remove the screws of the top cover and then remove the top cover 4 screws Two of the screws is located underneath the big handle see CJ_ D30_INV_002 CJ_D30_INV_001 CJ_D30_INV_002 Note This section is for reference only Actual unit appearance may vary Big Handle Top Cover 49 ...

Page 52: ...e front right panel and then remove the front right panel 2 screws see CJ_D30_ INV_003 5 Remove the screws of the front panel and then remove the front panel 9 screws see CJ_D30_INV_004 CJ_D30_INV_003 CJ_D30_INV_004 Note This section is for reference only Actual unit appearance may vary Front Panel Front Right Panel 50 ...

Page 53: ...r and then remove the water collecting cover 2 screw see CJ_ D30_INV_005 7 Remove the screws of the right panel and then remove the right panel 8 screws see CJ_D30_INV_006 CJ_D30_INV_005 CJ_D30_INV_006 Note This section is for reference only Actual unit appearance may vary Water Collecting Cover Right Panel 51 ...

Page 54: ...mbling fan NIN413C2V32 NIN720C2V32 Procedure Illustration 1 Remove the nut securing the fan with a spanner see CJ_ODU_ INV_001 2 Remove the fan 3 Remove the screws of the top cover 2 screws see CJ_ODU_INV_002 4 Unfix the hooks and then open the electronic control box cover 4 hooks see CJ_ODU_INV_003 CJ_ODU_INV_001 CJ_ODU_INV_002 CJ_ODU_INV_003 Note This section is for reference only Actual unit ap...

Page 55: ...tor for fan motor from the electronic control board see CJ_ODU_INV_004 6 Remove the fixing screws of the fan motor 4 screws see CJ_ODU_INV_005 7 Remove the fan motor CJ_ODU_INV_004 CJ_ODU_INV_005 Note This section is for reference only Actual unit appearance may vary Fan Motor Fan Motor 53 ...

Page 56: ...ration 1 Remove the nut securing the fan with a spanner see CJ_ODU_ INV_006 2 Remove the fan 3 Unfix the hooks and then open the electronic control box cover 4 hooks see CJ_ODU_INV_007 CJ_ODU_INV_006 CJ_ODU_INV_007 Note This section is for reference only Actual unit appearance may vary Hook D cut 54 ...

Page 57: ...tor for fan motor from the electronic control board see CJ_ODU_INV_008 5 Remove the fixing screws of the fan motor 4 screws see CJ_ODU_INV_009 6 Remove the fan motor CJ_ODU_INV_008 CJ_ODU_INV_009 Note This section is for reference only Actual unit appearance may vary Fan Motor Fan Motor 55 ...

Page 58: ...compressor see CJ_ODU_INV_010 2 Pull out the two blue wires connected with the four way valve CJ_ODU_ INV_010 3 Pull out connectors of the condenser coil temp sensor T3 outdoor ambient temp sensor T4 and discharge temp sensor TP CJ_ODU_INV_010 4 Disconnect the electronic expansion valve wire CJ_ODU_INV_010 5 Then remove the electronic control box see CJ_ODU_INV_010 CJ_ODU_INV_010 Note This section...

Page 59: ...mp sensor T4 and discharge temp sensor T5 see CJ_ODU_INV_011 4 Disconnect the electronic expansion valve wire see Fig CJ_ODU_INV_011 5 Remove the connector for electric heaters see Fig CJ_ODU_INV_011 6 Remove the connector for the DR and reactor see Fig CJ_ODU_INV_011 7 Then remove the electronic control box see Fig CJ_ODU_INV_011 CJ_ODU_INV_011 Note This section is for reference only Actual unit ...

Page 60: ...sor Note Remove the panel plate electrical parts and fan assembly refer to 1 Panel plate 2 Electrical parts and 3 Fan assembly before disassembling sound blanket Procedure Illustration 1 Remove the sound blanket side and top see CJ_ODU_INV_012 CJ_ODU_INV_012 Note This section is for reference only Actual unit appearance may vary Sound Blanket side Sound Blanket top 58 ...

Page 61: ...rical parts and fan assembly refer to 1 Panel plate 2 Electrical parts and 3 Fan assembly before disassembling four way valve Procedure Illustration 1 Heat up the brazed parts and then detach the the four way valve and the pipe see CJ_ODU_INV_013 2 Remove the four way valve assembly with pliers CJ_ODU_INV_013 Note This section is for reference only Actual unit appearance may vary 59 ...

Page 62: ...rical parts and fan assembly refer to 1 Panel plate 2 Electrical parts and 3 Fan assembly before disassembling compressor Procedure Illustration 1 Remove the flange nut of terminal cover and remove the termianal cover see CJ_ ODU_INV_014 2 Disconnect the connectors see CJ_ODU_ INV_015 CJ_ODU_INV_014 CJ_ODU_INV_015 Note This section is for reference only Actual unit appearance may vary Terminal Cov...

Page 63: ... the bottom plate see CJ_ODU_INV_016 4 Heat up the brazed parts and then remove the the discharge pipe and the suction pipe see CJ_ODU_INV_017 5 Lift the compressor from the base pan assembly with pliers CJ_ODU_INV_016 CJ_ODU_INV_017 Note This section is for reference only Actual unit appearance may vary Discharge Pipe Suction Pipe 61 ...

Page 64: ... E0 F4 EEPROM parameter error 83 5 3 E1 Indoor and outdoor unit communication error 84 5 4 E2 Zero crossing detection error diagnosis and solution 86 5 5 E3 F5 Fan speed has been out of control diagnosis and solution 87 5 6 E4 E5 F1 F2 F3 Open circuit or short circuit of temperature sensor diagnosis and solution 90 5 7 EC Refrigerant Leakage Detection diagnosis and solution 91 5 8 F0 Overload curr...

Page 65: ...voltage or too low voltage protection diagnosis and solution 95 5 11 P2 High temperature protection of IPM module diagnosis and solution 96 5 12 P4 Inverter compressor drive error diagnosis and solution 97 5 13 P6 Low pressure protection diagnosis and solution 99 63 ...

Page 66: ...capacitors are fully discharged before troubleshooting For other models connect discharge resistance approx 100Ω 40W or a soldering iron plug between the positive and negative terminals of the electrolytic capacitor The terminals are located on the bottom surface of the outdoor PCB Note This picture is for reference only Actual appearances may vary Electrolytic Capacitors 64 ...

Page 67: ...2 times ON F1 Outdoor ambient temperature sensor T4 open circuit or short circuit Page 90 3 times ON F2 Condenser coil temperature sensor T3 is in open circuit or has short circuited Page 90 4 times ON F3 Compressor discharge temperature sensor TP open circuit or short circuit Page 90 5 times ON F4 Outdoor unit EEPROM parameter error Page 83 6 times ON F5 The outdoor fan speed is operating outside...

Page 68: ... show a garbled code or a code undefined by the service manual Ensure that this code is not a temperature reading Troubleshooting Test the unit using the remote control If the unit does not respond to the remote the indoor PCB requires replacement If the unit responds the display board requires replacement 66 ...

Page 69: ...mers before field maintenance Problem Solution 1 Unit will not start Page 76 77 2 The power switch is on but fans will not start Page 76 77 3 The tempreture on the playboard cannot be setted Page 76 77 4 Unit is on but the wind is not cold hot Page 76 77 5 Unit runs but shortly stops Page 76 77 6 The unit startup and stop frequently Page 76 77 7 Unit runs continuously but insuffiient cooling heati...

Page 70: ...n will not start Page 78 79 5 Condenser Outdoor fan will not start Page 78 79 6 Unit runs but shortly stops Page 78 79 7 Compressor short cycles due to overload Page 78 79 8 High discharge pressure Page 78 79 9 Low discharge pressure Page 78 79 10 High suction pressure Page 78 79 11 Low suction pressure Page 78 79 12 Unit runs continuously but insuffiient cooling Page 78 79 13 Too cool Page 78 79 ...

Page 71: ...ntly Unit will not start Operation is erratic unpredictable or unit is unresponsive The tempreture on the playboard cannot be setted Unit is on but the wind is not cold hot Unit runs but shortly stops The unit startup and stop frequently Unit runs continuously but insufficient cooling heating Cool can not change to heat Unit is noisy The unit emits a bad odor Test method remedy Test voltage Close ...

Page 72: ... airproof The air inlet or outlet of either unit is blocked Interference from cell phone towers and remote boosters Shipping plates remain attached Check heat load Tighten bolts or screws Close all the windows and doors Remove the obstacles Reconnect the power or press ON OFF button on remote control to restart Remove them Others 70 ...

Page 73: ...not start Condenser Outdoor fan will not start Unit runs but shortly stops Compressor short cycles due to overload High discharge pressure Low discharge pressure High suction pressure Low suction pressure Unit runs continuously but insufficient cooling Too cool Compressor is noisy Horizontal louver can not revolve Test method remedy Test voltage Inspect fuse type size Inspect connections tighten T...

Page 74: ...stallation of feeler bulb Heavy load condition Loosen hold down bolts and or screws Shipping plates remain attached Poor choices of capacity Contact of piping with other piping or external plate Replace the compressor Leak test Replace restricted part Clean or replace Clean coil Check fan Change charged refrigerant volume Clean condenser or remove obstacle Purge evacuate and recharge Remove obstru...

Page 75: ... x x x x x x x Outdoor fan motor x x x X x x x x x x Temperature sensor x x x x x T2 Sensor x x x x x x x x x Additional refrigerant x x x x x x x x x x Compressor x x x x x x x x x IPM board x x x x x x x x x x Outdoor unit x x x x x x x x x Part requiring replacement F3 F4 F5 P0 P1 P2 P3 P4 P5 P6 Indoor PCB x x x x x x x x x Outdoor PCB x x x Reactor x x x x x x x x x Indoor fan motor x x x x x ...

Page 76: ...perature Sensors Room temp T1 sensor Indoor coil temp T2 sensor Outdoor coil temp T3 sensor Outdoor ambient temp T4 sensor Compressor discharge temp Tp sensor Measure the resistance value of each winding by using the multi meter 5 1 2 Compressor checking Measure the resistance value of each winding by using the tester Position Resistance Value ASN98D22UFZ ASM135D23UFZ ATF235D22UMT ATF250D22UMT Blu...

Page 77: ...Ω Red Black Several MΩ P N U N U V V W W Red 5 1 4 Fan Motor Measure the resistance value of each winding by using the tester Model YKT 32 6 202L YKT 32 6 3L YKT 48 6 206 YKT 63 6 200L Brand Tongde Welling Welling Welling Black Red Main Ω 86 213 152 88 5 Blue Black AUX Ω 64 156 142 138 5 1 5 Normal voltage of P and N Normal voltage of P and N 208 240V 1 phase 3 phase 380 420V 3 phase In standby ar...

Page 78: ... power supply and turn it on 2 minutes later Is it still displaying the error code The unit is operating normally NO If the EEPROM chip is welded on main PCB replace the main PCB directly Otherwise check if the EEPROM chip plugged in main PCB well YES Is it plugged well Correct the connection NO Replace the indoor outdoor main PCB Remarks The location of the EEPROM chip on the indoor and outdoor P...

Page 79: ...ating normally NO Measure Vs Vs is the voltage between S and N of outdoor unit Red pan S Black pan N YES Is the voltage moving alternately between Positive and negative Check the outdoor wiring connection Is it normal Check the reactor YES Is it normal Replace the outdoor PCB Power on YES Is the error resolved Replace the indoor PCB NO Replace the reactor NO Check the indoor wiring connections Is ...

Page 80: ... 3 port When AC is normal running the voltage will move alternately between 25V to 25V If the outdoor unit has malfunction the voltage will move alternately with positive value While if the indoor unit has malfunction the voltage will be a certain value Use a multimeter to test the resistance of the reactor which does not connect with capacitor The normal value should be around zero ohm Otherwise ...

Page 81: ... signal feedback for 4 minutes or the zero crossing signal time interval is abnormal Recommended parts to prepare Connection mistake PCB faulty Troubleshooting and repair Check the connections and power supply Correct the connections Turn on the unit when the power supply is good NO Indoor main PCB is defective Replace indoor main PCB YES Is it normal 79 ...

Page 82: ... display the failure F5 Recommended parts to prepare Wiring mistake Faulty fan assembly y faulty Faulty fan motor Faulty PCB Troubleshooting and repair YES Power off then restart the unit after 2 minutes Is it within normal parameters Replace the fan motor Does a problem remain The unit is operating normally NO Shut off the power supply Rotate the fan by hand YES Does it turn easily Find the cause...

Page 83: ...220 240V No Color Signal Voltage 1 Red Vs Vm 280V 380V 2 3 Black GND 0V 4 White Vcc 14 17 5V 5 Yellow Vsp 0 5 6V 6 Blue FG 14 17 5V DC motor voltage input and output voltage 115V No Color Signal Voltage 1 Red Vs Vm 140V 190V 2 3 Black GND 0V 4 White Vcc 14 17 5V 5 Yellow Vsp 0 5 6V 6 Blue FG 14 17 5V 2 Outdoor DC Fan Motor control chip is in outdoor PCB Release the UVW connector Measure the resist...

Page 84: ...Fan Motor Power on and set the unit running in fan mode at high fan speed After running for 15 seconds measure the voltage of pin1 and pin2 If the value of the voltage is less than 100V 208 240V power supply or 50V 115V power supply the PCB must has problems and need to be replaced 82 ...

Page 85: ...r higher than 4 94V the LED will display the failure Recommended parts to prepare Wiring mistake Faulty sensor Faulty PCB Troubleshooting and repair Check the connection between temperature sensor and PCB Replace indoor or outdoor PCB Is it within acceptable parameters Is it properly wired Ensure proper connections NO Measure the resistance value of the sensor YES Replace the Sensor NO YES 83 ...

Page 86: ...is situation happens 3 times the display area will show EC and AC will turn off Recommended parts to prepare Faulty T2 sensor Faulty iIndoor PCB System problems such as leakage or blockages Troubleshooting and repair Power off then restart the unit 2 minutes later Are any leakages present Check System for blockages and clear blockages if present Does a problem remain Put your hands in front of the...

Page 87: ...ompressor malfunction Troubleshooting and repair Check the power supply Do any exist Are they within acceptable parameters Are they properly connected Is it in working order Replace the outdoor unit Is it in working order Check system for blockages YES Stop the unit NO Clear the blockage NO Check the compressor resistance values YES Replace the compressor NO Check the connections and wires YES Ens...

Page 88: ...r malfunction Faulty outdoor PCB Troubleshooting and repair For 9K 24K Check the wiring between PCB and compressor Does an error exist Ensure proper connections or replace the wires and connectors YES Check the IPM NO Is it in working order Replace the IPM board or replace the outdoor PCB NO Check the outdoor fan and the outdoor unit ventilation YES Is it in working order Please refer to the solut...

Page 89: ...o Measure whether the voltage between P and N is normal refer to the 5 1 5 Normal voltage of P and N Replace the bridge rectifier No Check whether bridge rectifier is normal Check the wiring of reactor or inductance Reconnect the wiring No Check whether reactor or inductance is normal Yes Replace reactor or inductance No Check whether the connecting wire between main board and the IPM board is con...

Page 90: ... blockage Faulty PCB Troubleshooting and repair Check the power supply Is it in working order Turn off the unit NO Check the connections and wires YES Are they in working order Ensure proper connections or replace the wires NO Power on and measure the voltage between P and N YES While the unit is in standby is the voltage between P and N is around DC 310V 340V or 380V When start up the unit is it ...

Page 91: ...mperature of IPM module is higher than setting value the LED displays this failure code Recommended parts to prepare Faulty PCB Connection problems Troubleshooting and repair Check the fastening screws on the PCB and IPM radiator Are they fixed tightly Replace the outdoor control PCB Tighten the screws and apply silicon grease NO YES 89 ...

Page 92: ...utdoor fan ass y faulty Compressor malfunction Outdoor PCB faulty Troubleshooting and repair For 9K 24K Check the wiring between the PCB and compressor Is it improperly wired Ensure proper connections or replace the wires and connectors YES Check the IPM NO Is it functioning properly Replace the IPM board or replace the outdoor PCB NO Check the outdoor fan and the outdoor unit ventilation YES Is i...

Page 93: ...o Measure whether the voltage between P and N is normal refer to the 5 1 5 Normal voltage of P and N Replace the bridge rectifier No Check whether bridge rectifier is normal Check the wiring of reactor or inductance Reconnect the wiring No Check whether reactor or inductance is normal Yes Replace reactor or inductance No Check whether the connecting wire between main board and the IPM board is con...

Page 94: ...well or correctly Method Disconnect the plug Measure the resistance of the low pressure protector If the protector is normal the value is o Yes Yes Connect it well Replace outdoor main board No Replace low pressure protector No Whether the low pressure protector is broken Check whether the outdoor ambient temperature is too low No Stop the unit Yes Open fully valve core of high pressure valve No C...

Page 95: ...ER NEXXOS SERVICE MANUAL Contents i Temperature Sensor Resistance Value Table for T1 T2 T3 and T4 C K 101 ii Temperature Sensor Resistance Value Table for TP C K 102 iii T F 9 T C 5 103 iv Pressure On Service Port 104 93 ...

Page 96: ...41 5878 37 99 5 87359 77 171 1 29078 117 243 0 38991 2 28 39 8239 38 100 5 62961 78 172 1 25423 118 244 0 37956 1 30 37 1988 39 102 5 39689 79 174 1 2133 119 246 0 36954 0 32 35 2024 40 104 5 17519 80 176 1 17393 120 248 0 35982 1 34 33 3269 41 106 4 96392 81 178 1 13604 121 250 0 35042 2 36 31 5635 42 108 4 76253 82 180 1 09958 122 252 0 3413 3 37 29 9058 43 109 4 5705 83 181 1 06448 123 253 0 33...

Page 97: ... 9 35 95 35 78 75 167 8 084 115 239 2 422 4 25 222 8 36 97 34 32 76 169 7 82 116 241 2 357 3 27 211 4 37 99 32 94 77 171 7 566 117 243 2 294 2 28 200 7 38 100 31 62 78 172 7 321 118 244 2 233 1 30 190 5 39 102 30 36 79 174 7 086 119 246 2 174 0 32 180 9 40 104 29 15 80 176 6 859 120 248 2 117 1 34 171 9 41 106 28 81 178 6 641 121 250 2 061 2 36 163 3 42 108 26 9 82 180 6 43 122 252 2 007 3 37 155 ...

Page 98: ...38 3 32 89 6 63 145 4 94 201 2 125 257 4 39 2 33 91 4 64 147 2 95 203 126 258 8 4 5 40 1 34 93 2 65 149 96 204 8 127 260 6 5 41 35 95 66 150 8 97 206 6 128 262 4 6 42 8 36 96 8 67 152 6 98 208 4 129 264 2 7 44 6 37 98 6 68 154 4 99 210 2 130 266 8 46 4 38 100 4 69 156 2 100 212 131 267 8 9 48 2 39 102 2 70 158 101 213 8 132 269 6 10 50 40 104 71 159 8 102 215 6 133 271 4 11 51 8 41 105 8 72 161 6 ...

Page 99: ...2 75 23 89 85 29 44 95 35 105 40 56 115 46 11 120 48 89 PSI 70 59 93 94 106 116 119 113 117 125 147 154 PSI 75 63 97 99 115 125 124 120 126 132 155 162 PSI 80 67 103 104 123 138 135 129 132 140 162 173 PSI 90 73 112 113 139 152 149 138 145 154 180 189 F C ODT IDT 0 17 5 15 15 9 44 45 7 22 75 23 89 85 29 44 95 35 105 40 56 115 46 11 120 48 89 MPA 70 59 0 64 0 65 0 73 0 8 0 82 0 78 0 81 0 86 1 01 1 ...

Page 100: ...24 9 21 5 20 0 F C ODT IDT 57 53 13 89 11 67 47 43 8 33 6 11 37 33 2 78 0 56 27 23 2 78 5 17 13 8 33 10 56 0 2 17 19 17 18 27 28 PSI 55 439 413 367 330 302 268 239 PSI 65 471 435 386 368 339 297 276 PSI 75 489 457 403 381 362 312 290 F C ODT IDT 57 53 13 89 11 67 47 43 8 33 6 11 37 33 2 78 0 56 27 23 2 78 5 17 13 8 33 10 56 0 2 17 19 17 18 27 28 MPA 55 3 03 2 85 2 53 2 28 2 08 1 85 1 65 MPA 65 3 2...

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