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Omni Installation Instructions

Chapter 3 – Electrical Installation

3-4.2 Omni C40/D Controller

Figure 3-2

shows the input/output connection groups for the Omni C40 Controller. The controller uses

Phoenix type plug-in terminal strips located around the controller’s perimeter.

•

Power

Input

(

3-4.2.1

)

•

Programmable

Points

(UI/O)

(

3-4.2.2

)

•

24V

Output

(

3-4.2.3

)

•

ISS

Input

(

3-4.2.4

)

•

RS-485

Comms

(

3-4.2.5

)

•

Ethernet Communications Ports

(

3-4.2.6

)

•

USB

Inputs

(

3-4.2.7

)

Figure 3-2:

Omni C40/D Input / Output Terminals

24V In

Programmable Points

Comms Inputs

Programmable Points

24V

Out

ISS

Input

USB

Inputs

Expansion

Bay Cover

Ethernet

Input

(on side)

Summary of Contents for Omni C14

Page 1: ...Omni INSTALLATION INSTRUCTIONS...

Page 2: ...acy and clarity of this document Mass Electronics Pty Ltd assumes no liability resulting from any omissions in this document or from misuse of the information obtained herein The information in this d...

Page 3: ...agement Document Title Revision History Omni Installation Instructions Version Number Date Summary of Changes 1 0 September 2017 Document first edition 1 1 March 2018 Update Omni U10 REM Images 1 2 Au...

Page 4: ...Page 4 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 08 08 2018 This page has been left intentionally blank...

Page 5: ...cal Installation 2 1 Introduction 18 2 2 Physical Descriptions 18 2 2 1 Omni C40 Controller Dimensions Identification 19 2 2 2 Omni C20 Controller Dimensions Identification 21 2 2 3 Omni C14 Controlle...

Page 6: ...te Expansion Module 46 3 4 6 General Wiring Diagrams for Omni Controllers 49 Networking 4 1 Overview 54 4 2 Omni Products 54 4 2 1 Definitions 55 4 3 Installation 56 4 3 1 Network Specifications 56 4...

Page 7: ...Jumpers 24 Ethernet Port MicroSD Card Slot and RS 485 Ports on side of Omni C14 24 Omni U10 Dimensions and Identification 25 Omni U10 EOL Jumper Setting 25 Expansion Bay Cover and Expansion Board 26 F...

Page 8: ...utput from Omni 50 Typical Two Wire 4 20mA Input to Omni 51 Typical Thermistor Input to Omni 51 Typical Digital Output from Omni using External DC Supply 51 PTC Sensor Wiring Examples 52 Connection fr...

Page 9: ...multiple devices 71 Omni Power Terminals 77 Checking Resistance 77 Checking AC Power Input 78 Checking DC Power Input 78 Checking Digital Input Wiring 80 End of Line Jumper Typical Location 81 IG01 an...

Page 10: ...nce for Wire Sizes at 20 C 33 Programmable Point Specifications 34 Recommended Wiring C40 38 Recommended Wiring C20 41 Omni C14 D 24V Input Recommended Wiring C14 44 Omni U10 24V Input 47 Ethernet Sta...

Page 11: ...Omni INSTALLATION INSTRUCTIONS Preliminary Information 1...

Page 12: ...icate a piece of useful information which should be read 1 1 1 Systems Covered by this Manual Systems are intended for use in a variety of applications the systems are designed on a modular basis This...

Page 13: ...tion in Chapter 4 Network Installation Appropriate references are provided between Chapter 3 and Chapter 4 for installation of network wiring Chapter 4 Network Installation Provides detailed informati...

Page 14: ...ing Limit 90 70 14 N A Omni U10 Support Total Devices 5 5 Web Server Yes Yes Yes Protocol Routing Yes Yes Yes BACnet Broadcast Management Device Yes Yes Yes Max UI O Power 0 5W 0 5W 0 5W 0 5W Max IO S...

Page 15: ...qualified personnel familiar with local codes and practices should install the system Wiring should only be performed by someone knowledgeable of electronics and wiring installation practices Refer to...

Page 16: ...Omni Installation Instructions Page 16 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 16 08 2018 This page has been left intentionally blank...

Page 17: ...Omni INSTALLATION INSTRUCTIONS Mechanical Installation 2...

Page 18: ...d be used as a guide for all installations regardless of whether the specific circumstances match the examples given In all cases installation personnel should familiarise themselves with the informat...

Page 19: ...s inputs 2 RJ45 ethernet ports USB A and Mini B connections and an ISS RS 485 input Optional HMI shown in the C40D image 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 2 Omni C40D Dimensions End View 28...

Page 20: ...1 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 4 Expansion Bay C20D Shown EOL Jumper RS485 Port 3 Set Backup Battery Expansion Slot EOL Jumper RS485 Port 2 No...

Page 21: ...inputs 2 RJ45 ethernet ports USB A and Mini B connections and an ISS RS 485 input 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 7 Omni C20D Dimensions End View Figure 2 6 Omni C20D Dimensions and Iden...

Page 22: ...ernet Ports MicroSD Card Slot and RS 485 Ports on side of Omni C20 Figure 2 8 Omni OMH01 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 9 Expansion Bay EOL Jump...

Page 23: ...uts 1 RJ45 ethernet port and a USB Mini B connection Optional HMI shown in C14D image 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 12 Omni C14D Dimensions End View 180mm 7 09 113 44mm 4 47 Figure 2 11...

Page 24: ...3 Omni OMH01 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 14 Expansion Bay EOL Jumpers EOL Jumper RS485 Port 2 Set Backup Battery Expansion Slot EOL Jumper RS...

Page 25: ...controller The flexibility and features such as self diagnostics individual LED status indication and the ability to program each point as an Input or Output are all available as on the host controll...

Page 26: ...C20 provide for the installation of optional modules for High Level Interface communication cards Only one card can be installed at a time Expansion Cards cannot be installed in the Omni C14 although...

Page 27: ...k the retaining clip and remove the battery from the battery holder 3 Insert a new CR 2032 battery into the battery holder in the correct orientation 4 Replace the expansion bay cover Contains a Lithi...

Page 28: ...the user Do not mount any units of the system near high voltage high current cables or sources of strong radio frequency emissions such as transmitter antenna cables The ambient temperature of the co...

Page 29: ...N rail clip on the top edge of the DIN rail 3 Lower the controller so it is level and push the DIN rail clip upwards to secure the device 2 4 2 2 Removal Pull the DIN rail release tab down until it re...

Page 30: ...ith the HMI for the correct installation procedure 2 5 2 OMH02 External USB HMI Display Module The external HMI can be mounted in the cabinet near the Omni controller s or used handheld A USB cable is...

Page 31: ...Omni INSTALLATION INSTRUCTIONS Electrical Installation 3...

Page 32: ...Electrical installation practices of a general nature Wiring information for Omni devices Omni C40 20 14 Omni U10 If required additional installation recommendations can be provided from Innotech Cont...

Page 33: ...m for each conductor The earth cable to an Omni System enclosure must be a minimum of 2 5mm and wired in accordance with local electrical regulations For UIOs a minimum 16 conductor 0 5mm cable is str...

Page 34: ...AC RMS type with internal burden resistor ONLY CONNECTION OF STANDARD CURRENT TRANSFORMERS INSTEAD OF CVTs TO ANY UIO TERMINAL WILL CAUSE IRREPAIRABLE DAMAGE TO THE OMNI BEMS CONTROLLER AND PRESENT RI...

Page 35: ...Modes As per Digital Output specifications Digital Output Switch Modes Toggle Switching Auto On 12VDC Off 0V High Side Switching On 12VDC Off Open Low Side Switching On 0V Off Open Switch Current Ref...

Page 36: ...rmation for the Omni Controllers and Omni devices The Focus software which is used to configure and program the controller automatically produces a wiring diagram for the specific application The wiri...

Page 37: ...ses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 2 1 Programmable Points UI O 3 4 2 2 24V Output 3 4 2 3 ISS Input 3 4 2 4 RS 485 Comms 3 4 2 5 Ethern...

Page 38: ...afety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Terminal AC Supply DC Supply 1 24VAC 24VDC 2 0VAC...

Page 39: ...nnotech s Innotech Smart Sensor ISS communication protocol 3 4 2 5 RS 485 Comms The Omni C40 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis II and f...

Page 40: ...Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 3 1 Programmable Points UI O 3 4 3 2 24V Output 3 4 3 3 ISS Input 3 4 3 4 RS 485 Comms 3 4 3 5 Ethernet...

Page 41: ...st be a safety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Figure 3 5 Omni C20 D 24V Input Terminals...

Page 42: ...lay via Innotech s Innotech Smart Sensor ISS communication protocol 3 4 3 5 RS 485 Comms The Omni C20 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis...

Page 43: ...4 Controller The controller uses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 4 1 Programmable Points UI O 3 4 4 2 RS 485 Comms 3 4 4 3 Ethernet Commu...

Page 44: ...y transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Table 3 5 Omni C14 D 24V Input Recommended Wiring C14...

Page 45: ...S 485 Comms The Omni C14 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis II and for connecting to a computer using a USB Converter Omni controllers a...

Page 46: ...ws the input output connection groups for the Omni U10 REM The controller uses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 5 1 RS 485 Comms 3 4 5 2 U...

Page 47: ...t be a safety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Table 3 6 Omni U10 24V Input Figure 3 9 Om...

Page 48: ...ect position Figure 3 10 U10 Connection to Omni COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS U10 REMs are daisy chained for connection via the RS485 Comms COMMS COMMS U10 RE...

Page 49: ...g diagrams and images for the Omni controller 3 4 6 1 Omni Earthed Mounted on DIN Rail 3 4 6 3 Typical 0 10VDC Output From Omni Figure 3 12 Omni Mounted on DIN Rail Figure 3 13 Typical 0 10VDC Input t...

Page 50: ...ital Input to Omni Figure 3 18 Typical Digital Output from Omni 4 20mA Output 24VAC 0V 0V Omni Typical 4 20mA Output 4 20mA Screened Cable Contact By Others 24VAC 0V Omni Typical Digital Input Screene...

Page 51: ...20mA Two Wire Input to Omni Figure 3 19 Typical Two Wire 4 20mA Input to Omni 2 1 4 20mA 24VAC 0V Omni Typical Humidity Input 24VDC Out 24VDC Sensor Screened Cable The Omni 24VDC Suppy is an unregula...

Page 52: ...ntroller currently only supports PTC Sensors in 2 Wire mode If using 3 or 4 wire PTC sensors they can be wired as below 3 wire PTC Sensor UIO 2 common wires UIO single wire 4 wire PTC Sensor UIO 2 com...

Page 53: ...Omni INSTALLATION INSTRUCTIONS Networking 4...

Page 54: ...ntroller More complex installations use multiple Omni controllers and share data between themselves and or a computer 4 2 Omni Products The Omni System products which can be connected are Omni C40 Con...

Page 55: ...lic The BACIP public is used to connect to the Omni BBMD from a remote iComm server on another subnet in addition to other high level BACnet integration communications setups Connect using BACnet IP P...

Page 56: ...cause a large current to flow through the communications cable and the integrated circuits ICs connected to it An isolated connection will block the current but it would have to withstand the full su...

Page 57: ...electrical resistance which is beneficial for maximum length cable runs Some CAT6 cable types may also be suitable in certain applications Care should be taken when using CAT6 for Primary Networks as...

Page 58: ...oft earth1 one hard earth2 is still required on that network The Net and Global networks should have the same length cable run and path If a Innotech Repeater is installed each side of that repeater i...

Page 59: ...he integrity of the network A lot of current devices will have the soft earth option and are fully isolated from the factory There is no issue mixing the current style earth connection with previous m...

Page 60: ...ers TCP connection can be made via the ethernet port s or the USB Mini B Using ethernet enables many more features of the controller that cannot be used with RS 485 connections 4 4 1 Setting the IP an...

Page 61: ...onfiguration login using user credentials contained in the configuration Figure 4 3 Login Screen Accessed Using USB 3 After logging in navigate to Settings Protocols BACnet to edit the BACnet instance...

Page 62: ...lers can be connected by daisy chaining the devices by utilising both ethernet ports When routing through these Omni controllers the Port Assignment Ethernet Mode setting must be changed to Switch The...

Page 63: ...uration in Innotech Focus software and transfer a configuration to the controller using the default IP address Connect to the on board web server by entering the default address into a supported web b...

Page 64: ...1 2 dated 20 08 2018 4 4 2 2 Ethernet Innotech TCP Innotech TCP s only setting is to specify the port 20000 default for Omni communication This is used to disable TCP if required and is on by default...

Page 65: ...BACnet IP Local Device Settings If the BACnet protocol is to be used ensure that the BACnet Device Instance has been changed to a unique number for each Omni controller 4 4 2 3 Ethernet BACnet IP Loc...

Page 66: ...ify the Network Number and UDP port or accept the defaults Specify the maximum number of Foreign Devices Specify the Public IP Address Enter Address information into the Distribution Table Figure 4 12...

Page 67: ...irements on the RS 485 network Connection of devices via RS 485 is done by daisy chaining from one device to the next Innotech recommends connection of Omni controllers using Ethernet If you proceed t...

Page 68: ...3 2 RS 485 Innotech Net Specify the Baud Rate Timeout Retries Device Status Timeout and Message Speed Limit Figure 4 14 RS 485 Innotech Net Settings 4 4 3 3 RS 485 Innotech Global Specify the Baud Ra...

Page 69: ...3 4 RS 485 BACnet MS TP Specify the Node Address Network Number Maximum Masters and Maximum Info Frames The Max Masters setting must be set to the number of the last device on the network Figure 4 17...

Page 70: ...Page 70 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 20 08 2018 4 4 3 6 RS 485 Omni REM If you are using one or more Omni U10 REMs select your RS 485 port and change the protocol to Omni REM Figure...

Page 71: ...10s RS 485 4 4 4 Ethernet and RS 485 Depending on your specific requirements it is likely that a combination of connection types will be used Connection to Remote Expansion Modules can only be done wi...

Page 72: ...OMMS Comms 1 Innotech Net Comms Maxim 1010 Genesis II C20 Comms 2 Innotech Global Comms Comms 2 Innotech Global Comms Comms 3 Omni REM Comms Note The IG01 is connected to two comms channels Innotech N...

Page 73: ...Page 73 Omni Installation Instructions Mass Electronics Pty Ltd 2017 Chapter 4 Networking This page has been left intentionally blank...

Page 74: ...Omni INSTALLATION INSTRUCTIONS Commissioning 5...

Page 75: ...Ensure that all units and enclosures are free of debris such as dust metal chips moisture etc that may have been deposited during installation Clean as necessary Ensure all covers are properly install...

Page 76: ...Cabling plays an important role in the installation of Omni Systems The following general cabling guidelines should be observed In all cases use electromagnetic shielded cable for sensor wiring When n...

Page 77: ...e purpose of checking the input and output wiring is two fold Firstly the wiring is checked to verify that it is connected properly thus ensuring proper operation of the system Secondly the wiring is...

Page 78: ...d 24 Volts 10 For 24VDC units make sure the power lead going to Terminal 1 is positive and Terminal 2 is negative although Omni devices are not polarity conscious 8 Ensure measurement is in DC and not...

Page 79: ...Commissioning OMNI DEVICE 240VAC POWER POINT 24VAC TRANSFORMER EARTH NEUTRAL LIVE DIGITAL VOLT OHM METER VAC VDC 24V Figure 5 3 Checking AC Power Input Figure 5 4 Checking DC Power Input VAC VDC 24V...

Page 80: ...s 1 Observe polarity ensuring the red test lead is connected to the positive terminal and the black test lead is connected to the negative terminal 4 Ensure the voltmeter reads Zero Volts If the readi...

Page 81: ...port on the Omni devices If external hubs or switches are used ensure that the RJ45 connectors are fully seated and clicked into the ethernet ports If external hubs or switches are used ensure they a...

Page 82: ...per installation of End of Line jumpers If only one cable is connected into an RS485 Comms connector on an Omni U10 REM you must place the EOL jumper on that device If two cables are connected to the...

Page 83: ...play request your Innotech User Information to be entered to retrieve available licence Enter your information and click Retrieve Available Licences 4 Once a licence is found it s details will be disp...

Page 84: ...5 Create a new configuration if required otherwise click Open project and select a configuration file After your configuration is created loaded click Transfer to Device on the Device Config tab 5 1 6...

Page 85: ...oes not need to be powered for addressing 7 The U10 REM should be automatically detected If not specify the Comms Port to connect to 8 Select an address to send from the Configure Address section of t...

Page 86: ...shown next to the REM 1 Click the Upgrade button to upgrade the REM You can force an upgrade at any time even when the spanner is not shown Figure 5 14 Omni REM Upgrade Complete 2 If required change t...

Page 87: ...ations However this paragraph describes the general methodology for performing the initial tests Initial tests using the on board web server are divided into three separate phases these tests should b...

Page 88: ...power to plant machinery compressors fans etc is turned off 3 Open a web browser and navigate to your controller s address and then login 4 On the monitor tab carefully adjust the controller s input p...

Page 89: ...anufacturers instruction manuals 2 Allow adequate time for the various units to stabilise Unless specified otherwise in the applicable instruction manuals allow approximately one hour for the circuits...

Page 90: ...om you can find technical manuals user instructions and data sheets for all our products For direct product support or product information contact your local distributor or an Innotech representative...

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