Ingersoll-Rand SMB005 Parts, Operation And Maintenance Manual Download Page 3

MHD56391 - Edition 2

3

12. When using two hoists to suspend one load, select two hoists 

each having a rated capacity equal to or more than the load. 
This provides adequate safety in the event of a sudden load 
shift.

13. Never place your hand inside the throat area of a hook.
14. Never use the hoist load chain as a sling.
15. Never operate a hoist when the load is not centered under the 

hook. Do not “side pull” or “yard.”

16. Never operate a hoist with twisted, kinked, “capsized” or 

damaged load chain.

17. Do not force a chain or hook into place by hammering. 
18. Never insert the point of the hook into a chain link.
19. Be certain the load is properly seated in the saddle of the 

hook and the hook latch is engaged. 

20. Do not support the load on the tip of the hook. 
21. Never run the load chain over a sharp edge. Use a sheave. 
22. Pay attention to the load at all times when operating the hoist.

23. Always ensure that you, and all other people, are clear of the 

path of the load. Do not lift a load over people.

24. Never use the hoist for lifting or lowering people, and never 

allow anyone to stand on a suspended load.

25. Ease the slack out of the chain and sling when starting a lift. 

Do not jerk the load.

26. Do not swing a suspended load.
27. Never weld or cut on a load suspended by the hoist.
28. Never use the hoist chain as a welding electrode.
29. Do not operate hoist if chain jumping, excessive noise, 

jamming, overloading, or binding occurs.

30. Only operate the hoist with manual power.
31. After use, or when in a non-operational mode, the chain hoist 

should be secured against unauthorized and unwarranted use.

32. Do not leave a load suspended when the hoist is unattended 

or not in use.

WARNING TAG

Each hoist is supplied from the factory with a multi-language 
warning tag. If the tag is not attached to your unit, order a new tag 
and install it. Refer to the parts list for the part number. Read and 
obey all warnings and other safety information attached to this 
hoist. Tag may be shown smaller than actual size.

Failure to follow these warnings may result in
death, severe injury or property damage:

•  Read manual before using this product.
•  Do not lift, lower or pull more than

rated load.

•  Do not lift people or loads over

people.

•  Do not operate with twisted or damaged

chain or kinked, frayed or cut rope or strap.

•  Do not operate lever hoist or puller with handle

extension (cheaters).

•  Do not operate if damaged or malfunctioning.
•  Do not operate when chain, rope or strap cannot

form straight line with load.

•  Do not operate with other than manual power.
•  Do not operate with open latch, twisted hook or

without a latch.

•  Always keep minimum of 3 wraps of wire rope

or 2 wraps of strap on drum.

•  Do not remove or obscure warning labels.

WARNING

SPECIFICATIONS

General

Manual Chain Hoists can be mounted to the suspension shaft of a 
trolley or a permanent mounting structure. The hoist is designed to 
lift and lower loads up to rated capacity with minimal hand chain 
effort.

To determine your basic hoist configuration, refer to capacity and 
lot number label located on gear end cover for model number 
information.

Model Code Explanation 

Example:

SMB

-

005

-

10

-

8

V

Series

Capacity

Lift

Hand Chain

Slip Clutch

Summary of Contents for SMB005

Page 1: ...nformation Make this manual available to all persons responsible for the operation installation and maintenance of these products WARNING Do not use this hoist for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this hoist in accordance with American Society of Mechanical Engineers Safety Code ASME B30 16 and any other applic...

Page 2: ... load Ingersoll Rand hoists are manufactured in accordance with the latest ASME B30 16 standards The Occupational Safety and Health Act of 1970 generally places the burden of compliance with the user not the manufacturer Many OSHA requirements are not concerned or connected with the manufactured product but are rather connected with the final installation It is the owner s and user s responsibilit...

Page 3: ...r when in a non operational mode the chain hoist should be secured against unauthorized and unwarranted use 32 Do not leave a load suspended when the hoist is unattended or not in use WARNING TAG Each hoist is supplied from the factory with a multi language warning tag If the tag is not attached to your unit order a new tag and install it Refer to the parts list for the part number Read and obey a...

Page 4: ...HD56391 Edition 2 INSTALLATION Prior to installing the hoist carefully inspect it for possible shipping damage Hoists are supplied fully lubricated from the factory Lubrication of the load chain is recommended before initial hoist operation Dwg MHP0832 WARNING A falling load can cause injury or death Before installing read SAFETY INFORMATION CAUTION Owners and users are advised to examine specific...

Page 5: ...on page 8 for the proper procedure Storing the Hoist 1 Always store hoist in a no load condition 2 Wipe off all dirt and water 3 Oil the chain hook pins and hook latch pins 4 Hang in a dry place 5 Before returning hoist to service follow instructions for Hoists Not in Regular Use in the INSPECTION section on page 5 INSPECTION WARNING All new altered or modified hoists should be inspected and teste...

Page 6: ...rung and must be replaced Check hooks swivel easily and smoothly Repair or lubricate as necessary Dwg MHP0111 Dwg MHP0040 Table 1 Hook Throat Opening Model No Normal Discard in mm in mm SMB005 0 94 24 1 09 27 6 SMB010 1 00 26 1 18 30 SMB015 1 10 33 1 50 38 SMB020 SMB030 1 50 39 1 76 44 8 SMB050 1 89 48 2 17 55 2 3 Hook Latches Check operation of the hook latches Replace if broken or missing 4 Chai...

Page 7: ...tire chain Always use a genuine Ingersoll Rand replacement chain Table 2 Load Chain Length Inspection Model No Chain Size Normal Length Discard Length mm in mm in mm SMB005 5 x 15 2 95 75 3 03 77 SMB010 6 x 18 3 54 89 9 3 63 92 2 SMB015 7 x 21 4 17 106 4 28 108 7 SMB020 8 x 24 4 72 119 9 4 84 122 9 SMB030 10 x 30 5 91 150 1 6 03 153 2 SMB050 9 x 27 2 5 35 136 5 47 139 Hand Chain No discard length ...

Page 8: ... hoist while it is supporting a load Before performing maintenance tag hoist DANGER DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in the operation and service of this product to perform maintenance After performing maintenance on the hoist test to 125 of its rated capacity before returning to service Testing to 150 of rated capacity will be required to set overload clutch an...

Page 9: ...o adjust the slip clutch you will need a weight that is known to be 150 of hoist capacity or a scale that will read at least 150 of hoist capacity Attach hoist to a suitable support and then attach load scale to load hook Adjusting with a Weight 1 Remove handwheel cover from hoist 2 Using hand chain hoist up the load If load does not rise tighten nut 1 4 turn Attempt to raise the load Continue tig...

Page 10: ...dwheel is left hand counterclockwise threaded 5 Remove brake discs and ratchet disc 6 Secure load sheave to prevent rotation and unscrew brake hub from pinion shaft NOTICE If ratchet pawls or springs are damaged or not functioning then remove retainer ring and replace damaged parts Slip Clutch Disassembly 1 Remove cotter pin and nut 2 Pull handwheel slip clutch assembly off of pinion shaft 3 Remov...

Page 11: ...res Gear End Assembly Follow steps 1 through 6 described in Load Sheave Assembly 1 Install gear on load sheave Ensure recessed side of gear face is outward Install retainer ring on load sheave to secure gear 2 Install pinion shaft through the center of load sheave 3 Install gears so gear teeth are correctly timed and end shafts are located in bearing sleeves in side plate Refer to Gear Timing sect...

Page 12: ...of links by removing or adding an even number of links 4 If you are replacing the hand chain run the new hand chain up through the left hand chain guide around the handwheel making sure the hand chain is seated in the handwheel pockets and back down through the right hand chain guide 5 Connect the hand chain ends with the C link s making the total number of links even and bend the C link s shut 6 ...

Page 13: ...MHD56391 Edition 2 13 SERVICE NOTES ...

Page 14: ...n 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 17 Dwg MHP2915 ...

Page 15: ...udes items 33 74 1 45519261 45519279 45519287 45519295 45519303 45519311 15 Support Plate 1 45593423 45593613 45593852 45594009 45594249 45594512 17 Top Hook Assembly includes 18 30 31 35 67 68 70 1 45518933 45518941 45518958 45518974 45518982 45518990 18 Latch Kit includes items 18 32 67 68 1 45519006 45519014 45519022 45519030 45519048 45519055 19 Guide Roller 1 45593514 45593704 45593944 455941...

Page 16: ... Gear 2 45593449 45593639 45593878 45594025 45594264 45594538 43 Gear Cover 1 45593472 45593662 45593902 45594058 45594298 45594561 44 Capacity Label 1 45514551 45514569 45514577 45514585 45514593 45514601 45 Bottom Hook Assem bly includes items 18 31 33 34 36 37 67 68 70 74 75 1 45519063 45519071 45519105 45519113 45519121 45519139 46 Capscrew 2 Not sold separately 47 Washer 2 62 Anchor Hanger 1 ...

Page 17: ...______________________________ Date Purchased _____________________________________ Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased Hoists returned with opened bent or twisted hooks or without chain and hooks will n...

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Page 19: ...er based on contract tort or otherwise Note Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state IMPORTANT NOTICE It is our policy to promote safe delivery of all orders Th...

Page 20: ...www irtools com Printed in China ...

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