manualshive.com logo in svg

Ingersoll-Rand SMB005, Parts, Operation And Maintenance Manual

Share
Download
Ingersoll-Rand SMB005 Parts, Operation And Maintenance Manual Download Page 15

MHD56391 - Edition 2

15

HOIST ASSEMBLY PARTS LIST

ITEM

NO.

DESCRIPTION

OF PART

QTY.

TOTAL

PART NO.

1/2 ton

1 ton

1-1/2 ton

2 ton

3 ton

5 ton

*

Cover Kit (includes 
items 1, 10 and 43)

1

45593381

45593555

45593811

45593969

45594207

45594363

1

Hand Wheel Cover

1

45593464

45593654

45593894

45594041

45594280

45594553

2

Top Hook Support 
Plate

1

Order item 17

3

Nut

1

Order item 75

4

Cotter Pin

4

5

Hand Wheel Slip 
Clutch Assembly 
(includes items 27, 28, 
76, 77, 82 & 87)

1

50002

100002

150002

200002

300002

500002

6

Support Plate

1

Not sold separately

7

Friction Disc

2

45518826

45518859

45518883

45518891

45518909

45518917

8

Ratchet Disc

1

Order item 75

9

Brake Hub

1

10

Nut

6

Not sold separately

11

Capscrew

3

Order item 45

12

Side Plate

1

45593415

45593597

45593845

45593993

45594231

45594397

14

Chain Pin Kit (includes 
items 33 & 74)

1

45519261

45519279

45519287

45519295

45519303

45519311

15

Support Plate

1

45593423

45593613

45593852

45594009

45594249

45594512

17

Top Hook Assembly 
(includes 18, 30, 31, 
35, 67, 68 & 70)

1

45518933

45518941

45518958

45518974

45518982

45518990

18

Latch Kit (includes 
items 18, 32, 67 & 68)

1

45519006

45519014

45519022

45519030

45519048

45519055

19

Guide Roller

1

45593514

45593704

45593944

45594108

45594330

45594603

20

Load Chain (bulk)

As Req’d

LCCF005

LC618-G10

LCCF015

LCCV020

LC1030-G10

LCCF025

Bearing Kit (includes 
items 10, 21, 39 and 
92)

1

45593407

45593571

45593837

45593985

45594223

45594389

21

Bearing

1

Not sold separately

22

Chain Stripper 

Assembly

1

45593506

45593696

45593936

45594090

45594322

45594595

23

Hand Chain (bulk)

As Req’d

HCSM005ZP

24

Hand Chain Guide

1

Not sold separately

25

Chain Guide

1

26

Load Sheave

1

45593431

45593621

45593860

45594017

45594256

45594520

27

Hub, Back

1

Order item 5

28

Hub, Front

1

29

Warning Tag*

1

71301097

30

Top Hook - 5 ton

1

Order item 17

* Not Shown

Summary of Contents for SMB005

Page 1: ...nformation Make this manual available to all persons responsible for the operation installation and maintenance of these products WARNING Do not use this hoist for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this hoist in accordance with American Society of Mechanical Engineers Safety Code ASME B30 16 and any other applic...

Page 2: ... load Ingersoll Rand hoists are manufactured in accordance with the latest ASME B30 16 standards The Occupational Safety and Health Act of 1970 generally places the burden of compliance with the user not the manufacturer Many OSHA requirements are not concerned or connected with the manufactured product but are rather connected with the final installation It is the owner s and user s responsibilit...

Page 3: ...r when in a non operational mode the chain hoist should be secured against unauthorized and unwarranted use 32 Do not leave a load suspended when the hoist is unattended or not in use WARNING TAG Each hoist is supplied from the factory with a multi language warning tag If the tag is not attached to your unit order a new tag and install it Refer to the parts list for the part number Read and obey a...

Page 4: ...HD56391 Edition 2 INSTALLATION Prior to installing the hoist carefully inspect it for possible shipping damage Hoists are supplied fully lubricated from the factory Lubrication of the load chain is recommended before initial hoist operation Dwg MHP0832 WARNING A falling load can cause injury or death Before installing read SAFETY INFORMATION CAUTION Owners and users are advised to examine specific...

Page 5: ...on page 8 for the proper procedure Storing the Hoist 1 Always store hoist in a no load condition 2 Wipe off all dirt and water 3 Oil the chain hook pins and hook latch pins 4 Hang in a dry place 5 Before returning hoist to service follow instructions for Hoists Not in Regular Use in the INSPECTION section on page 5 INSPECTION WARNING All new altered or modified hoists should be inspected and teste...

Page 6: ...rung and must be replaced Check hooks swivel easily and smoothly Repair or lubricate as necessary Dwg MHP0111 Dwg MHP0040 Table 1 Hook Throat Opening Model No Normal Discard in mm in mm SMB005 0 94 24 1 09 27 6 SMB010 1 00 26 1 18 30 SMB015 1 10 33 1 50 38 SMB020 SMB030 1 50 39 1 76 44 8 SMB050 1 89 48 2 17 55 2 3 Hook Latches Check operation of the hook latches Replace if broken or missing 4 Chai...

Page 7: ...tire chain Always use a genuine Ingersoll Rand replacement chain Table 2 Load Chain Length Inspection Model No Chain Size Normal Length Discard Length mm in mm in mm SMB005 5 x 15 2 95 75 3 03 77 SMB010 6 x 18 3 54 89 9 3 63 92 2 SMB015 7 x 21 4 17 106 4 28 108 7 SMB020 8 x 24 4 72 119 9 4 84 122 9 SMB030 10 x 30 5 91 150 1 6 03 153 2 SMB050 9 x 27 2 5 35 136 5 47 139 Hand Chain No discard length ...

Page 8: ... hoist while it is supporting a load Before performing maintenance tag hoist DANGER DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in the operation and service of this product to perform maintenance After performing maintenance on the hoist test to 125 of its rated capacity before returning to service Testing to 150 of rated capacity will be required to set overload clutch an...

Page 9: ...o adjust the slip clutch you will need a weight that is known to be 150 of hoist capacity or a scale that will read at least 150 of hoist capacity Attach hoist to a suitable support and then attach load scale to load hook Adjusting with a Weight 1 Remove handwheel cover from hoist 2 Using hand chain hoist up the load If load does not rise tighten nut 1 4 turn Attempt to raise the load Continue tig...

Page 10: ...dwheel is left hand counterclockwise threaded 5 Remove brake discs and ratchet disc 6 Secure load sheave to prevent rotation and unscrew brake hub from pinion shaft NOTICE If ratchet pawls or springs are damaged or not functioning then remove retainer ring and replace damaged parts Slip Clutch Disassembly 1 Remove cotter pin and nut 2 Pull handwheel slip clutch assembly off of pinion shaft 3 Remov...

Page 11: ...res Gear End Assembly Follow steps 1 through 6 described in Load Sheave Assembly 1 Install gear on load sheave Ensure recessed side of gear face is outward Install retainer ring on load sheave to secure gear 2 Install pinion shaft through the center of load sheave 3 Install gears so gear teeth are correctly timed and end shafts are located in bearing sleeves in side plate Refer to Gear Timing sect...

Page 12: ...of links by removing or adding an even number of links 4 If you are replacing the hand chain run the new hand chain up through the left hand chain guide around the handwheel making sure the hand chain is seated in the handwheel pockets and back down through the right hand chain guide 5 Connect the hand chain ends with the C link s making the total number of links even and bend the C link s shut 6 ...

Page 13: ...MHD56391 Edition 2 13 SERVICE NOTES ...

Page 14: ...n 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 17 Dwg MHP2915 ...

Page 15: ...udes items 33 74 1 45519261 45519279 45519287 45519295 45519303 45519311 15 Support Plate 1 45593423 45593613 45593852 45594009 45594249 45594512 17 Top Hook Assembly includes 18 30 31 35 67 68 70 1 45518933 45518941 45518958 45518974 45518982 45518990 18 Latch Kit includes items 18 32 67 68 1 45519006 45519014 45519022 45519030 45519048 45519055 19 Guide Roller 1 45593514 45593704 45593944 455941...

Page 16: ... Gear 2 45593449 45593639 45593878 45594025 45594264 45594538 43 Gear Cover 1 45593472 45593662 45593902 45594058 45594298 45594561 44 Capacity Label 1 45514551 45514569 45514577 45514585 45514593 45514601 45 Bottom Hook Assem bly includes items 18 31 33 34 36 37 67 68 70 74 75 1 45519063 45519071 45519105 45519113 45519121 45519139 46 Capscrew 2 Not sold separately 47 Washer 2 62 Anchor Hanger 1 ...

Page 17: ...______________________________ Date Purchased _____________________________________ Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased Hoists returned with opened bent or twisted hooks or without chain and hooks will n...

Page 18: ...s sich diese Erklärung bezieht der folgenden Richtlinie entspricht EL ıIJǎ ǎȺǎǁǎ ĮnjĮijƿǏİIJĮLj ĮǑIJǀ dž įǀNJǔıdž ȺNJdžǏǎǁ IJLjǐ įLjĮIJƾǍİLjǐ IJdžǐ ƳįdžDŽǁĮǐ ES a los que se refiere la presente declaración cumplen con todo lo establecido en las directivas FI johon tämä vakuutus viittaa täyttää direktiiveissä FR Objet de ce certificat est conforme aux prescriptions des Directives HU Amelyekre ezen nyilatkozat vonatkoz...

Page 19: ...er based on contract tort or otherwise Note Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state IMPORTANT NOTICE It is our policy to promote safe delivery of all orders Th...

Page 20: ...www irtools com Printed in China ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands