Ingersoll-Rand SERIES EL Operation And Maintenance Manual Download Page 9

MAINTENANCE SECTION

9

Models EL1510E, EL2607E and ET4004E Electric Screwdrivers

PART NUMBER FOR ORDERING

PART NUMBER FOR ORDERING

1

Retainer Coupling  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–125

25

Cam Guide Ball (.156 dia.)  . . . . . . . . . . . . . . . . . . . .  2U–696

2

Slanted Flange (Standard on 1510E and 2607E)  . . . .  EP4007N–124

27

Cam

*

Straight Flange (Standard on 4004E) . . . . . . . . . . . . 

EP4007N–123

for ET4004E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–581

4

Clutch Adjusting Ring  . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–582

for all others  . . . . . . . . . . . . . . . . . . . . . . . . .  EP1510N–581

5

Indicator  Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–682

28

Cam Roller (2)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–587

6

Bit Retainer Retaining Ring (Front) (for models

29

Spindle Washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–509

ending in E only)  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–683

30

Spindle Bearing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–510

7

Bit Retainer Collar (for models ending in E only)  . . .  EP4007N–585

31

Spindle/Gear Head (2)  . . . . . . . . . . . . . . . . . . . . . . . .  EP2607N–216

8

Bit Retainer Spring (for models ending in E only)  . .  EP4007N–931

34

Planet Gear

9

Bit Retainer Sleeve (for models ending in E only)  . .  EP4007N–930

for EL1510E (6)  . . . . . . . . . . . . . . . . . . . . . .  EP1510N–10

10

Bit Retainer Retaining Ring . . . . . . . . . . . . . . . . . . . .  EP4007N–584

for ET4004E (6)  . . . . . . . . . . . . . . . . . . . . . .  EP1520N–10

11

Clutch Adjusting Pin (3) . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–416

for EL2607E (6)  . . . . . . . . . . . . . . . . . . . . . .  EP2607N–10

12

Clutch Housing Assembly

35

Gear Head Pinion Gear

for models ending in 1S5, 2S3 or 2S5  . . . . .  ET4007N2S5–580

for EL1510E  . . . . . . . . . . . . . . . . . . . . . . . . 

EP1510N–17

for all other models . . . . . . . . . . . . . . . . . . . .  EP4007N–580

for ET4004E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP2603N–17

13

Front Shim  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EL4007N–623

for EL2607E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP2607N–17

14

Rear Shim  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EL4007N–624

36

Gear Case

15

Clutch Spring Plate  . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–623

for EL1510E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP1510N–37

16

Clutch Spring

for ET4004E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–37

for EL1510E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP1510N–583

for EL2607E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP2607N–37

for EL2607E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP2607N–583

37

Gear Case Shield  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–207

for ET4004E  . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–583

38

Clutch Pilot Rod “I” (2.26” long)  . . . . . . . . . . . . . . . .  EP4007N–435

17

Taper Ring Retaining Ring  . . . . . . . . . . . . . . . . . . . . .  EP4007N–584

18

Taper Ring Assembly

for EL2607E, EL1510E and ET4004E . . . . .  EP2607N–588

19

Bit Retaining Ball (.094” dia.) (2) (for models
ending in N only)  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  R000B–263

20

Pilot Cam Ball (.156 dia.) (4)  . . . . . . . . . . . . . . . . . . .  2U–696

21

Bit Holder Assembly  . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–586

22

Pilot  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–408

23

Pilot Ball (.062 dia.)  . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–422

24

Cam Guide  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  EP4007N–681

*  Not Illustrated

Summary of Contents for SERIES EL

Page 1: ...tions may be harmful to your hands and arms Stop using any tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Guard Against Electric Shock Prevent body contact...

Page 2: ...eration manual Have defective switches replaced by an authorized service center Do not use the tool if the switch does not turn it on and off Do not drop or abuse the screwdriver Whenever changing a b...

Page 3: ...The numbers from one to five on the Torque Scale are reference numbers only and are not an indication of actual torque output 3 Check the adjustment with a torque wrench A number of factors will affe...

Page 4: ...73 10 8 274 1 4 hex 61 7 1 0 EP4004E E 50 60 Hz 30W 230 V 400 min 1 VDE 18 0 40 0 20 7 46 0 1 83 0 83 10 8 274 1 4 hex 70 7 1 1 EP4004E U 50 60 Hz 30W 230 V 400 min 1 UK 18 0 40 0 20 7 46 0 1 83 0 83...

Page 5: ...e under our sole responsibility that the product to which this declaration relates is in compliance with the provisions of Directives By using the following Principle Standards Serial No Range D Vose...

Page 6: ...6 MAINTENANCE SECTION Dimensions for Series EL EP ET Electric Screwdrivers Dwg TPC630 TYPICAL FOR EL1510E EL2607E ET4004E Dwg TPC629 TYPICAL FOR EP1510E EP2607E EP4004E DIMENSION DRAWING...

Page 7: ...7 MAINTENANCE SECTION Dimension for Series EL EP ET Electric Screwdrivers Dwg TPC631 Handle for Series EL EP ET Electric Screwdrivers Dwg TPD1829...

Page 8: ...MAINTENANCE SECTION 8 Dwg TPA1519 2 Models EL1510E EL2607E and ET4004E Electric Screwdrivers...

Page 9: ...10E 6 EP1510N 10 10 Bit Retainer Retaining Ring EP4007N 584 for ET4004E 6 EP1520N 10 11 Clutch Adjusting Pin 3 EP4007N 416 for EL2607E 6 EP2607N 10 12 Clutch Housing Assembly 35 Gear Head Pinion Gear...

Page 10: ...ssembly Spring 2 EP4007N 98 69 Reverse Switch Circuit Board EP4004E 229 46 Field 70 Reverse Switch EP4007N 329 for EL1510E EL2607E and ET4004E EP2607N 54 Reverse Switch Rocker EP4007N 330 47 Front Arm...

Page 11: ...models EP1510N J37 82 Warning Label EP4004E 99 Hardware Package includes illustrated items 6 10 83 Housing Screw package of 10 EP4007N 41 17 19 2 44 2 52 2 54 55 62 4 63 2 66 84 Power Cord 74 75 77 78...

Page 12: ...EL1510E2S3 EL1510E2S5 ET4004E2S3 and ET4004E2S5 THIS END OF BEARING MARKED WITH RED STAIN ON THE SIDE OF THE INNER AND OUTER RACES FLUSH GROUND SIDE 3RL1A5 ATTACHMENT FOR MODELS ENDING IN 1S5 3RL25 A...

Page 13: ...Coupling Nut 3RL2 27 3RL2 27 3RL2 27 109 Coupling Nut Retainer 3RL2 29 3RL2 29 3RL2 29 110 Bevel Pinion Bearing 2 for 3RL23 and 3RL25 1 for 3RL1A5 7AH 24 H54U 511B H54U 511B 111 Bevel Gear Retainer Nu...

Page 14: ...MAINTENANCE SECTION 14 Dwg TPA1520 2 Models EP1510E EP2607E and EP4004E Electric Screwdrivers...

Page 15: ...r Spring EP4007N 931 EP4004E EP4007N 581 9 Bit Retainer Sleeve EP4007N 930 for EP1510E and EP2607E EP1510N 581 10 Bit Retainer Retaining Ring EP4007N 584 28 Cam Roller 2 EP4007N 587 11 Clutch Adjustin...

Page 16: ...Adjusting Screw Nut EP4007N 593 38 Clutch Pilot Rod I 2 26 long EP4007N 435 55 Pilot Rod Adjusting Screw EP4007N 592 39 Fan Pinion Gear 56 Switch Pilot Rod D EP4007N 438 for EP1510E EP1510N 18 57 Pilo...

Page 17: ...e for high torque models EP1510N SG 73 Receptacle Assembly EP4004E 44A Gear Case Jig for high torque models EP1510N J37 74 Ground Screw EP4007N 42 Hardware Package includes illustrated items 6 10 75 G...

Page 18: ...Gears do not fall out 4 Remove the Fan 41 and the Fan Pinion Gear 39 Remove the Fan Pilot Rod 40 The Fan Pilot Rod is ceramic Do not mishandle or drop 5 Remove the Gear Case Shield and drop the two Sp...

Page 19: ...from the Housing Package while holding both of them together Be careful not to damage the Motor Pilot Rod 42 5 To remove the Controller Assembly pull the three pin connector from the Reverse Switch C...

Page 20: ...Armature shaft ends 2 Apply grease to both ends of the Motor Pilot Rod 42 and insert it into the center hole of the Motor Assembly 3 Insert the Armature through the notched end of the Field 46 Be car...

Page 21: ...ttle Lever Start Models lay the ground wire between the Motor and the Housing Package 14 Install the two Switch Base Screws and tighten to 1 6 KG cm 15 Install the Controller Assembly into its groove...

Page 22: ...arp edge side first into the second groove from the bit end of the Bit holder 29 Apply grease to the holes of the Bit Holder and insert the two bit Retaining Balls 17 or 19 into the holes 30 Apply gre...

Page 23: ...eration by pressing the Bit Holder against the work surface with the Reverse Switch in each position 2 Tighten the Clutch Adjusting Ring all the way reverse it one turn and test for proper shut off op...

Page 24: ...ng correctly Brushes are worn replace the brush assemblies 1 Defective planetary gearing replace the defective parts 2 Defective clutch replace the defective parts 3 Defective motor replace the motor...

Page 25: ...115v tools 80 ohms for 230v tools on an ohmmeter 1 Solder connections are defective resolder any defective solder connections 1 Defective Forward Reverse Switch replace the Switch 1 Armature is in co...

Page 26: ...lost or is out of position 1 Screws are loose tighten all Screws 2 Clutch Housing is loose tighten Clutch Housing to proper torque 1 Armature is in contact with the magnet replace the motor 2 Foreign...

Page 27: ...eck shutoff brake malfunctions No lubrication on the Clutch components lubricate the clutch with recommended grease Spindle Washer is worn replace the spindle washer Clutch Spring is damaged replace t...

Page 28: ...2 20100 Milano Italia Tel 39 2 950561 Fax 39 2 95360159 Ingersoll Rand Ib rica Camino de Rejas 1 2 18 28820 Coslada Madrid Espa a Tel 34 1 6695850 Fax 34 1 6696054 Ingersoll Rand Nederland Produktiewe...

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