Ingersoll-Rand SERIES EL Operation And Maintenance Manual Download Page 2

2

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

USING THE TOOL 

(Continued)

Secure work.  Use clamps or a vise to hold work.
Operators often need both hands to perform job
functions.

Don’t overreach.  Keep proper footing, balance, and a
firm grip on the tool at all times.

Maintain tools with care.  Keep tools clean for better
and safer performance.  Follow instructions for
lubricating and changing accessories.  Inspect tool
cords periodically and if damaged, have them repaired
by an authorized service facility.  Inspect extension
cords periodically and replace if damaged.  Keep
handles dry, clean, and free from oil and grease.

Remove adjusting keys and wrenches.  Form habit of
checking to see that keys and adjusting wrenches are
removed from tool before turning it on.

Avoid unintentional starting.  Don’t carry tool with
finger on switch.

Do not drop or abuse the tool.

 

Whenever a tool is not being used, position the 
Power Switch to the “OFF” position and unplug the
power cord.

Stay alert.  Watch what you are doing.  Use common
sense.  Do not operate tool when you are tired.

Check damaged parts.  Before further use of the tool,
a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function.  Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation.  A guard or other part that
is damaged should be properly repaired or replaced by
an authorized service center unless otherwise indicated
elsewhere in this operation manual.

Have defective switches replaced by an authorized
service center.

Do not use the tool if the switch does not turn it on
and off.

Do not drop or abuse the screwdriver.

Whenever changing a bit, make certain the
Forward/Reverse Switch is in the “OFF” position
and the tool is unplugged.

Do not allow chemicals such as acetone, benzene,
thinner, ketone, trichloroethylene or other similar
chemicals to come in contact with the screwdriver
housing as damage will result.

Do not adjust the torque setting higher than 5 on
the Torque Scale.
Duty cycle:  

MAX 0.8 sec. “ON”
MIN 3.2 sec. “OFF”

Do not tighten more than 900 tapping screws
(size: 2 mm, length: 4 mm) per hour.

Do not operate the Forward/Reverse Switch when
the motor is running.

Whenever a tool is not being used, move the
Forward/Reverse Switch to the “OFF” position and
unplug the screwdriver.

The use of any accessory or attachment other than
recommended in this manual can present a risk of
personal injury.

WARNING LABEL IDENTIFICATION

Always wear eye protection
when operating or perform-
ing maintenance on this
tool.

WARNING

WARNING

Always wear hearing 
protection when operating
this tool.

Always turn off the electrical
supply and disconnect the
power cord before installing,
removing or adjusting any
accessory on this tool, or
before performing any 
maintenance on this tool.

WARNING

Powered tools can vibrate in
use.  Vibration, repetitive mo-
tions or uncomfortable posi-
tions may be harmful to your
hands and arms.  Stop using
any tool if discomfort, tingling
feeling or pain occurs.  Seek
medical advice before resum-
ing use.

WARNING

Do not carry the tool by
the cord.

WARNING

WARNING

Do not use damaged, frayed
or deteriorated power cords.

WARNING

Keep body stance balanced
and firm.  Do not overreach
when operating this tool.

Summary of Contents for SERIES EL

Page 1: ...tions may be harmful to your hands and arms Stop using any tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Guard Against Electric Shock Prevent body contact...

Page 2: ...eration manual Have defective switches replaced by an authorized service center Do not use the tool if the switch does not turn it on and off Do not drop or abuse the screwdriver Whenever changing a b...

Page 3: ...The numbers from one to five on the Torque Scale are reference numbers only and are not an indication of actual torque output 3 Check the adjustment with a torque wrench A number of factors will affe...

Page 4: ...73 10 8 274 1 4 hex 61 7 1 0 EP4004E E 50 60 Hz 30W 230 V 400 min 1 VDE 18 0 40 0 20 7 46 0 1 83 0 83 10 8 274 1 4 hex 70 7 1 1 EP4004E U 50 60 Hz 30W 230 V 400 min 1 UK 18 0 40 0 20 7 46 0 1 83 0 83...

Page 5: ...e under our sole responsibility that the product to which this declaration relates is in compliance with the provisions of Directives By using the following Principle Standards Serial No Range D Vose...

Page 6: ...6 MAINTENANCE SECTION Dimensions for Series EL EP ET Electric Screwdrivers Dwg TPC630 TYPICAL FOR EL1510E EL2607E ET4004E Dwg TPC629 TYPICAL FOR EP1510E EP2607E EP4004E DIMENSION DRAWING...

Page 7: ...7 MAINTENANCE SECTION Dimension for Series EL EP ET Electric Screwdrivers Dwg TPC631 Handle for Series EL EP ET Electric Screwdrivers Dwg TPD1829...

Page 8: ...MAINTENANCE SECTION 8 Dwg TPA1519 2 Models EL1510E EL2607E and ET4004E Electric Screwdrivers...

Page 9: ...10E 6 EP1510N 10 10 Bit Retainer Retaining Ring EP4007N 584 for ET4004E 6 EP1520N 10 11 Clutch Adjusting Pin 3 EP4007N 416 for EL2607E 6 EP2607N 10 12 Clutch Housing Assembly 35 Gear Head Pinion Gear...

Page 10: ...ssembly Spring 2 EP4007N 98 69 Reverse Switch Circuit Board EP4004E 229 46 Field 70 Reverse Switch EP4007N 329 for EL1510E EL2607E and ET4004E EP2607N 54 Reverse Switch Rocker EP4007N 330 47 Front Arm...

Page 11: ...models EP1510N J37 82 Warning Label EP4004E 99 Hardware Package includes illustrated items 6 10 83 Housing Screw package of 10 EP4007N 41 17 19 2 44 2 52 2 54 55 62 4 63 2 66 84 Power Cord 74 75 77 78...

Page 12: ...EL1510E2S3 EL1510E2S5 ET4004E2S3 and ET4004E2S5 THIS END OF BEARING MARKED WITH RED STAIN ON THE SIDE OF THE INNER AND OUTER RACES FLUSH GROUND SIDE 3RL1A5 ATTACHMENT FOR MODELS ENDING IN 1S5 3RL25 A...

Page 13: ...Coupling Nut 3RL2 27 3RL2 27 3RL2 27 109 Coupling Nut Retainer 3RL2 29 3RL2 29 3RL2 29 110 Bevel Pinion Bearing 2 for 3RL23 and 3RL25 1 for 3RL1A5 7AH 24 H54U 511B H54U 511B 111 Bevel Gear Retainer Nu...

Page 14: ...MAINTENANCE SECTION 14 Dwg TPA1520 2 Models EP1510E EP2607E and EP4004E Electric Screwdrivers...

Page 15: ...r Spring EP4007N 931 EP4004E EP4007N 581 9 Bit Retainer Sleeve EP4007N 930 for EP1510E and EP2607E EP1510N 581 10 Bit Retainer Retaining Ring EP4007N 584 28 Cam Roller 2 EP4007N 587 11 Clutch Adjustin...

Page 16: ...Adjusting Screw Nut EP4007N 593 38 Clutch Pilot Rod I 2 26 long EP4007N 435 55 Pilot Rod Adjusting Screw EP4007N 592 39 Fan Pinion Gear 56 Switch Pilot Rod D EP4007N 438 for EP1510E EP1510N 18 57 Pilo...

Page 17: ...e for high torque models EP1510N SG 73 Receptacle Assembly EP4004E 44A Gear Case Jig for high torque models EP1510N J37 74 Ground Screw EP4007N 42 Hardware Package includes illustrated items 6 10 75 G...

Page 18: ...Gears do not fall out 4 Remove the Fan 41 and the Fan Pinion Gear 39 Remove the Fan Pilot Rod 40 The Fan Pilot Rod is ceramic Do not mishandle or drop 5 Remove the Gear Case Shield and drop the two Sp...

Page 19: ...from the Housing Package while holding both of them together Be careful not to damage the Motor Pilot Rod 42 5 To remove the Controller Assembly pull the three pin connector from the Reverse Switch C...

Page 20: ...Armature shaft ends 2 Apply grease to both ends of the Motor Pilot Rod 42 and insert it into the center hole of the Motor Assembly 3 Insert the Armature through the notched end of the Field 46 Be car...

Page 21: ...ttle Lever Start Models lay the ground wire between the Motor and the Housing Package 14 Install the two Switch Base Screws and tighten to 1 6 KG cm 15 Install the Controller Assembly into its groove...

Page 22: ...arp edge side first into the second groove from the bit end of the Bit holder 29 Apply grease to the holes of the Bit Holder and insert the two bit Retaining Balls 17 or 19 into the holes 30 Apply gre...

Page 23: ...eration by pressing the Bit Holder against the work surface with the Reverse Switch in each position 2 Tighten the Clutch Adjusting Ring all the way reverse it one turn and test for proper shut off op...

Page 24: ...ng correctly Brushes are worn replace the brush assemblies 1 Defective planetary gearing replace the defective parts 2 Defective clutch replace the defective parts 3 Defective motor replace the motor...

Page 25: ...115v tools 80 ohms for 230v tools on an ohmmeter 1 Solder connections are defective resolder any defective solder connections 1 Defective Forward Reverse Switch replace the Switch 1 Armature is in co...

Page 26: ...lost or is out of position 1 Screws are loose tighten all Screws 2 Clutch Housing is loose tighten Clutch Housing to proper torque 1 Armature is in contact with the magnet replace the motor 2 Foreign...

Page 27: ...eck shutoff brake malfunctions No lubrication on the Clutch components lubricate the clutch with recommended grease Spindle Washer is worn replace the spindle washer Clutch Spring is damaged replace t...

Page 28: ...2 20100 Milano Italia Tel 39 2 950561 Fax 39 2 95360159 Ingersoll Rand Ib rica Camino de Rejas 1 2 18 28820 Coslada Madrid Espa a Tel 34 1 6695850 Fax 34 1 6696054 Ingersoll Rand Nederland Produktiewe...

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