Ingersoll-Rand SERIES EL Operation And Maintenance Manual Download Page 1

 Ingersoll–Rand Company 1999

Printed in U.S.A.

03541299

Form P7213
Edition 5
March, 1999

OPERATION AND MAINTENANCE MANUAL FOR 

SERIES EL, EP AND ET 230V AC ELECTRIC SCREWDRIVERS

Series EL, EP and ET Electric Screwdrivers are earthed (grounded) and are designed
for installing threaded fasteners in light industrial and appliance manufacturing
applications.
Ingersoll–Rand is not responsible for customer modification of tools for applications
on which Ingersoll–Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ ALL THESE INSTRUCTIONS BEFORE PLACING TOOL IN SERVICE OR

OPERATING THIS TOOL AND SAVE THESE INSTRUCTIONS.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE

FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY,

INCLUDING THE FOLLOWING.

PLACING TOOL IN SERVICE

Use outdoor extension leads.  When tool is used
outdoors, use only extension cords intended for
outdoor use.

Always operate, inspect and maintain this tool in
accordance with all regulations (local, state, federal
and country), that may apply to hand held/hand
operated electric tools.

Inspect tool cords periodically and if damaged, have
them repaired by an authorized service facility.
Inspect extension cords periodically and replace if
damaged.

Do not remove any labels.  Replace any damaged
label.

USING THE TOOL

Do not operate this tool unless the Retainer
Coupling (1) and Flange (2) are installed securely.

Always wear eye protection when operating or
performing maintenance on this tool.

Power tools can vibrate in use.  Vibration, repetitive
motions, or uncomfortable positions may be
harmful to your hands and arms.  Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

Guard Against Electric Shock.  Prevent body contact
with earthed or grounded surfaces.  For example;
pipes, radiators, ranges, refrigerator enclosures.

Don’t abuse Cord.  Never carry tool by cord or yank
it to disconnect from receptacle.  Keep cord from heat,
oil, and sharp edges.

Keep work area clean.  Cluttered areas and benches
invite injuries.

Consider work area environment.  Don’t expose
power tools and chargers to water.  Keep work area
well lighted.  Do not use tool in explosive or
flammable atmospheres.

Keep bystanders and children away.  Do not permit
unauthorized personnel to operate this tool, or touch
tool or cord.

Store idle tools.  When not in use, tools should be
stored in a dry, high or locked up place, out of reach of
children.

Don’t force tool.  It will do the job better and more
safely at the rate for which it was intended.

Use the right tool.  Do not force a small tool or
attachment to do the job of a heavy–duty tool.

Do not use a tool for a purpose for which it is not
intended.
  Example:  Do not use a screwdriver as a
drill.

Dress properly.  Do not wear loose clothing or
jewelry.  They can be caught in moving parts.  Rubber
gloves and non–skid footwear are recommended when
working outdoors.  Wear protective hair covering to
contain long hair.

The use of other than genuine Ingersoll–Rand replacement parts may result in personal injury, decreased tool
performance and increased maintenance, and may invalidate all warranties.
Have your tool repaired by a qualified person.  This electric tool is in accordance with the relevant safety requirements.
Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in
considerable danger to the user.

Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.

GB

Summary of Contents for SERIES EL

Page 1: ...tions may be harmful to your hands and arms Stop using any tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Guard Against Electric Shock Prevent body contact...

Page 2: ...eration manual Have defective switches replaced by an authorized service center Do not use the tool if the switch does not turn it on and off Do not drop or abuse the screwdriver Whenever changing a b...

Page 3: ...The numbers from one to five on the Torque Scale are reference numbers only and are not an indication of actual torque output 3 Check the adjustment with a torque wrench A number of factors will affe...

Page 4: ...73 10 8 274 1 4 hex 61 7 1 0 EP4004E E 50 60 Hz 30W 230 V 400 min 1 VDE 18 0 40 0 20 7 46 0 1 83 0 83 10 8 274 1 4 hex 70 7 1 1 EP4004E U 50 60 Hz 30W 230 V 400 min 1 UK 18 0 40 0 20 7 46 0 1 83 0 83...

Page 5: ...e under our sole responsibility that the product to which this declaration relates is in compliance with the provisions of Directives By using the following Principle Standards Serial No Range D Vose...

Page 6: ...6 MAINTENANCE SECTION Dimensions for Series EL EP ET Electric Screwdrivers Dwg TPC630 TYPICAL FOR EL1510E EL2607E ET4004E Dwg TPC629 TYPICAL FOR EP1510E EP2607E EP4004E DIMENSION DRAWING...

Page 7: ...7 MAINTENANCE SECTION Dimension for Series EL EP ET Electric Screwdrivers Dwg TPC631 Handle for Series EL EP ET Electric Screwdrivers Dwg TPD1829...

Page 8: ...MAINTENANCE SECTION 8 Dwg TPA1519 2 Models EL1510E EL2607E and ET4004E Electric Screwdrivers...

Page 9: ...10E 6 EP1510N 10 10 Bit Retainer Retaining Ring EP4007N 584 for ET4004E 6 EP1520N 10 11 Clutch Adjusting Pin 3 EP4007N 416 for EL2607E 6 EP2607N 10 12 Clutch Housing Assembly 35 Gear Head Pinion Gear...

Page 10: ...ssembly Spring 2 EP4007N 98 69 Reverse Switch Circuit Board EP4004E 229 46 Field 70 Reverse Switch EP4007N 329 for EL1510E EL2607E and ET4004E EP2607N 54 Reverse Switch Rocker EP4007N 330 47 Front Arm...

Page 11: ...models EP1510N J37 82 Warning Label EP4004E 99 Hardware Package includes illustrated items 6 10 83 Housing Screw package of 10 EP4007N 41 17 19 2 44 2 52 2 54 55 62 4 63 2 66 84 Power Cord 74 75 77 78...

Page 12: ...EL1510E2S3 EL1510E2S5 ET4004E2S3 and ET4004E2S5 THIS END OF BEARING MARKED WITH RED STAIN ON THE SIDE OF THE INNER AND OUTER RACES FLUSH GROUND SIDE 3RL1A5 ATTACHMENT FOR MODELS ENDING IN 1S5 3RL25 A...

Page 13: ...Coupling Nut 3RL2 27 3RL2 27 3RL2 27 109 Coupling Nut Retainer 3RL2 29 3RL2 29 3RL2 29 110 Bevel Pinion Bearing 2 for 3RL23 and 3RL25 1 for 3RL1A5 7AH 24 H54U 511B H54U 511B 111 Bevel Gear Retainer Nu...

Page 14: ...MAINTENANCE SECTION 14 Dwg TPA1520 2 Models EP1510E EP2607E and EP4004E Electric Screwdrivers...

Page 15: ...r Spring EP4007N 931 EP4004E EP4007N 581 9 Bit Retainer Sleeve EP4007N 930 for EP1510E and EP2607E EP1510N 581 10 Bit Retainer Retaining Ring EP4007N 584 28 Cam Roller 2 EP4007N 587 11 Clutch Adjustin...

Page 16: ...Adjusting Screw Nut EP4007N 593 38 Clutch Pilot Rod I 2 26 long EP4007N 435 55 Pilot Rod Adjusting Screw EP4007N 592 39 Fan Pinion Gear 56 Switch Pilot Rod D EP4007N 438 for EP1510E EP1510N 18 57 Pilo...

Page 17: ...e for high torque models EP1510N SG 73 Receptacle Assembly EP4004E 44A Gear Case Jig for high torque models EP1510N J37 74 Ground Screw EP4007N 42 Hardware Package includes illustrated items 6 10 75 G...

Page 18: ...Gears do not fall out 4 Remove the Fan 41 and the Fan Pinion Gear 39 Remove the Fan Pilot Rod 40 The Fan Pilot Rod is ceramic Do not mishandle or drop 5 Remove the Gear Case Shield and drop the two Sp...

Page 19: ...from the Housing Package while holding both of them together Be careful not to damage the Motor Pilot Rod 42 5 To remove the Controller Assembly pull the three pin connector from the Reverse Switch C...

Page 20: ...Armature shaft ends 2 Apply grease to both ends of the Motor Pilot Rod 42 and insert it into the center hole of the Motor Assembly 3 Insert the Armature through the notched end of the Field 46 Be car...

Page 21: ...ttle Lever Start Models lay the ground wire between the Motor and the Housing Package 14 Install the two Switch Base Screws and tighten to 1 6 KG cm 15 Install the Controller Assembly into its groove...

Page 22: ...arp edge side first into the second groove from the bit end of the Bit holder 29 Apply grease to the holes of the Bit Holder and insert the two bit Retaining Balls 17 or 19 into the holes 30 Apply gre...

Page 23: ...eration by pressing the Bit Holder against the work surface with the Reverse Switch in each position 2 Tighten the Clutch Adjusting Ring all the way reverse it one turn and test for proper shut off op...

Page 24: ...ng correctly Brushes are worn replace the brush assemblies 1 Defective planetary gearing replace the defective parts 2 Defective clutch replace the defective parts 3 Defective motor replace the motor...

Page 25: ...115v tools 80 ohms for 230v tools on an ohmmeter 1 Solder connections are defective resolder any defective solder connections 1 Defective Forward Reverse Switch replace the Switch 1 Armature is in co...

Page 26: ...lost or is out of position 1 Screws are loose tighten all Screws 2 Clutch Housing is loose tighten Clutch Housing to proper torque 1 Armature is in contact with the magnet replace the motor 2 Foreign...

Page 27: ...eck shutoff brake malfunctions No lubrication on the Clutch components lubricate the clutch with recommended grease Spindle Washer is worn replace the spindle washer Clutch Spring is damaged replace t...

Page 28: ...2 20100 Milano Italia Tel 39 2 950561 Fax 39 2 95360159 Ingersoll Rand Ib rica Camino de Rejas 1 2 18 28820 Coslada Madrid Espa a Tel 34 1 6695850 Fax 34 1 6696054 Ingersoll Rand Nederland Produktiewe...

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