Ingersoll-Rand PD05P-XXX-XXX-B Operator'S Manual Download Page 7

PD05P-XXX-XXX-B (en) 

Page 7 of 8

PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION

Figure 4

 ASSEMBLY TORQUE REQUIREMENTS 

NOTE: DO NOT OVERTIGHTEN FASTENERS.

(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).
(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, 

then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).

LUBRICATION / SEALANTS

  Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-

ing parts.

MAJOR VALVE REASSEMBLY

Assemble new (139 and 138) “U” cups on (111) spool - 

LIPS 

MUST FACE EACH OTHER

.

Assemble (137) “O” rings to (136) large plug.
Assemble (137 and 166) “O” rings to (107) small plug.
Insert (111) spool into (136) large plug, then insert (136) large 
plug into (135) valve block, being sure the (111) spool is rotated 
to accept (140) valve insert.

1.

2.
3.
4.

Assemble (107) small plug into (135) valve block.
Assemble (140) valve insert and (141) valve plate to (135) valve 
block. NOTE: Assemble (140) valve insert with “dished” side 
toward (141) valve plate. Assemble (141) valve plate with iden-
tifi cation dot toward (132) gasket.
Assemble (132 and 200) gaskets, (135) valve block and (129) 
muffler assembly to (101) center body, securing with (134) 
bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).

5.
6.

7.

 

173

107

 

137

 

166

135

 134

 

 

138

 

139

 

137

 123

103L

129

144 

103R

123 

111

136

141 

200 

101

118 121 174 

173 

130

201 (optional)

232

129

637438 (optional)

171 

168 

169 

 144

118

170

167

121

 174

PILOT VALVE PARTS

PILOT VALVE PARTS

MAJOR VALVE

140

132

Summary of Contents for PD05P-XXX-XXX-B

Page 1: ...ial Acetal 10 to 180 F 12 to 82 C Hytrel 20 to 150 F 29 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C...

Page 2: ...h local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets...

Page 3: ...isassembly and reassembly Keep good records of service activity and include the pump in preventive maintenance program Service kits are available to service two separate diaphragm pump functions 1 AIR...

Page 4: ...5P XKS PD05P XLS PD05P XDS PD05P XES Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 5 16 18 2 93103 7 P 93103 7 P 93103 4 K 93103 4 K...

Page 5: ...ply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply pipe sealant to threads Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using s...

Page 6: ...enter body Lubricate and assemble 167 pilot piston assembly into 170 bushing Assemble 173 and 174 O rings and 121 washers to 103 covers then insert 118 actuator pins through assembly Assemble 144 U cu...

Page 7: ...large plug then insert 136 large plug into 135 valve block being sure the 111 spool is rotated to accept 140 valve insert 1 2 3 4 Assemble 107 small plug into 135 valve block Assemble 140 valve inser...

Page 8: ...lumbing Check O rings between intake manifold and fluid caps Check tightness of 6 diaphragm nut Motor blows air out main exhaust when stalled on either stroke Check U cups on 111 spool in major valve...

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