Ingersoll-Rand PD05P-XXX-XXX-B Operator'S Manual Download Page 3

PD05P-XXX-XXX-B (en) 

Page 3 of 8

 Hytrel®, Tefl on® and Viton® are registered trademarks of the DuPont Company   Kynar® is a registered trademark of Arkema Inc.   ARO® is a registered trademark of Ingersoll-Rand Company 

 Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.   Loctite® and 242® are registered trademarks of Henkel Loctite Corporation 

 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refi ning Company) 

OPERATING INSTRUCTIONS

Always fl ush the pump with a solvent compatible with the ma-
terial being pumped if the material being pumped is subject to 
“setting up” when not in use for a period of time.
Disconnect the air supply from the pump if it is to be inactive 
for a few hours.
The outlet material volume is governed not only by the air sup-
ply, but also by the material supply available at the inlet. The 
material supply tubing should not be too small or restrictive. 
Be sure not to use hose which might collapse.
When the diaphragm pump is used in a forced-feed (fl ooded 
inlet) situation, it is recommended that a “check valve” be in-
stalled at the air inlet.
Secure the diaphragm pump legs to a suitable surface to insure 
against damage by vibration.

MAINTENANCE

Certain ARO “Smart Parts” are indicated which should be avail-
able for fast repair and reduction of down time.
Provide a clean work surface to protect sensitive internal mov-
ing parts from contamination from dirt and foreign matter dur-
ing service disassembly and reassembly.
Keep good records of service activity and include the pump in 
preventive maintenance program.
Service kits are available to service two separate diaphragm 
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid 
Section is divided further to match typical part Material Op-
tions.
Before disassembling, empty captured material in the outlet 
manifold by turning the pump upside down to drain material 
from the pump.

GENERAL DESCRIPTION

The ARO diaphragm pump off ers high volume delivery even at low 
air pressure and a broad range of material compatibility options are 
available. Refer to the model and option chart. ARO pumps feature 
stall resistant design, modular air motor / fl uid sections.
Air operated double diaphragm pumps utilize a pressure diff eren-
tial in the air chambers to alternately create suction and a positive 
fluid pressure in the fluid chambers, ball checks insure a positive 
fl ow of fl uid.
Pump cycling will begin as air pressure is applied and will continue 
to pump and keep up with the demand. It will build and maintain 
line pressure and will stop cycling once maximum line pressure is 
reached (dispensing device closed) and will resume pumping as 
needed.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause pump dam-

age, personal injury or property damage.

A fi lter capable of fi ltering out particles larger than 50 microns 
should be used on the air supply. There is no lubrication re-
quired other than the “O” ring lubricant which is applied during 
assembly or repair.
If lubricated air is present, make sure that it is compatible with 
the “O” rings and seals in the air motor section of the pump.

TYPICAL CROSS SECTION

 

Figure 2

Summary of Contents for PD05P-XXX-XXX-B

Page 1: ...ial Acetal 10 to 180 F 12 to 82 C Hytrel 20 to 150 F 29 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C...

Page 2: ...h local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets...

Page 3: ...isassembly and reassembly Keep good records of service activity and include the pump in preventive maintenance program Service kits are available to service two separate diaphragm pump functions 1 AIR...

Page 4: ...5P XKS PD05P XLS PD05P XDS PD05P XES Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 5 16 18 2 93103 7 P 93103 7 P 93103 4 K 93103 4 K...

Page 5: ...ply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply pipe sealant to threads Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using s...

Page 6: ...enter body Lubricate and assemble 167 pilot piston assembly into 170 bushing Assemble 173 and 174 O rings and 121 washers to 103 covers then insert 118 actuator pins through assembly Assemble 144 U cu...

Page 7: ...large plug then insert 136 large plug into 135 valve block being sure the 111 spool is rotated to accept 140 valve insert 1 2 3 4 Assemble 107 small plug into 135 valve block Assemble 140 valve inser...

Page 8: ...lumbing Check O rings between intake manifold and fluid caps Check tightness of 6 diaphragm nut Motor blows air out main exhaust when stalled on either stroke Check U cups on 111 spool in major valve...

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