Ingersoll-Rand PD05P-XXX-XXX-B Operator'S Manual Download Page 5

PD05P-XXX-XXX-B (en) 

Page 5 of 8

22

19 

21

29 

77

27 

15

21

22

29 

19 

60 

(PD05P-XES-XXX-B, 

PD05P-XLS-XXX-B, 
PD05P-XRS-XXX-B)

63 

60 

(PD05P-XDS-XXX-B, 

PD05P-XKS-XXX-B, 
PD05P-XPS-XXX-B)

18

26 

61 

(PD05P-XES-XXX-B, 

PD05P-XLS-XXX-B, 
PD05P-XRS-XXX-B)

63 

61 

(PD05P-XDS-XXX-B, 

PD05P-XKS-XXX-B, 
PD05P-XPS-XXX-B)

17

43

27 

7

5

 ASSEMBLY TORQUE REQUIREMENTS 

NOTE: DO NOT OVERTIGHTEN FASTENERS.

(6) diaphragm nut, 95 - 105 in. lbs (10.7 - 11.9 Nm).
(26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and evenly, 

then re-torque after initial run-in.

LUBRICATION / SEALANTS

  Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mating parts.
  Apply pipe sealant to threads.
  Apply anti-seize compound to threads and bolt and nut flange heads 

which contact pump case when using stainless steel fasteners.

  Apply Loctite® 242® to threads.

Note: Lubriplate FML-2 is a white food grade petroleum grease.

PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION

FOR THE AIR MOTOR SEC-

TION, SEE PAGES 6 AND 7.

Figure 3

COLOR CODE

 Diaphragm 

Ball

Material Color Color

Hytrel Cream 

Black 

(•)

Nitrile Black 

Red 

(•)

Polyurethane Clear 

Red

Santoprene Tan 

Tan

Tefl on PTFE 

White 

White

Viton 

Yellow (•)  Yellow (•)

  

(•) 

Dot

5

7

2

3

8

6

4

1

 

Torque Sequence

View for PD05P-XXS-XXT-B (Tefl on 

diaphragm) confi guration only.

Fluid side, 

Teflon 

(white)

 -

 

7

8

 - 

Air side, Santoprene 

(

tan)

Summary of Contents for PD05P-XXX-XXX-B

Page 1: ...ial Acetal 10 to 180 F 12 to 82 C Hytrel 20 to 150 F 29 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C...

Page 2: ...h local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets...

Page 3: ...isassembly and reassembly Keep good records of service activity and include the pump in preventive maintenance program Service kits are available to service two separate diaphragm pump functions 1 AIR...

Page 4: ...5P XKS PD05P XLS PD05P XDS PD05P XES Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 5 16 18 2 93103 7 P 93103 7 P 93103 4 K 93103 4 K...

Page 5: ...ply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply pipe sealant to threads Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using s...

Page 6: ...enter body Lubricate and assemble 167 pilot piston assembly into 170 bushing Assemble 173 and 174 O rings and 121 washers to 103 covers then insert 118 actuator pins through assembly Assemble 144 U cu...

Page 7: ...large plug then insert 136 large plug into 135 valve block being sure the 111 spool is rotated to accept 140 valve insert 1 2 3 4 Assemble 107 small plug into 135 valve block Assemble 140 valve inser...

Page 8: ...lumbing Check O rings between intake manifold and fluid caps Check tightness of 6 diaphragm nut Motor blows air out main exhaust when stalled on either stroke Check U cups on 111 spool in major valve...

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