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45586039_ed1 

5

Maintenance

Gas Operation Test Procedure

Ingersoll Rand

 carefully assembled this motor with specially 

selected sealing materials to prevent gas leakage, and tested this 

motor to detect leaks.

When reassembling a motor, follow the procedures to properly test 

the motor for leaks:

1.  Plug one inlet (either forward or reverse).

2.   Connect non-pressurized air line to the inlet that is not plugged.

3.   Pressurize motor with air to 40 psi.

4.   Fully submerge motor in water.

5.   Monitor for a minimum of 2 minutes for bubbles in water.

6A.  If the motor DOES NOT release bubbles during the two minute 

test, the motor is ready for gas operation.

6B.  If the motor releases ANY bubbles during testing, the motor must 

be reworked and retested.

NOTICE

If the motor operates sluggishly, flush it with a clean,non-toxic, 

nonflammable commercial solvent in a well ventilated area.

To flush the motor:

1.   Disconnect the air line and muffler.

2.   Pour 6 to 8 cc of solvent into each inlet.

3.   Rotate the rotor shaft by hand in both directions several times to 

ensure all internal parts of motor are thoroughly cleaned.

4.   Apply air pressure to the inlet and slowly increase the air flow 

until there is no trace of the solvent in the exhaust.

5.   After flushing, shut off the air supply and disconnect air supply 

line.

6.   Pour 6 to 8 cc of a high detergent SAE 10 motor oil into the air 

inlet.

7.   Reconnect the air supply line, slowly increase the air pressure to 

ensure all internal parts of motor will be covered with a film of oil.

8.   If the motor is still low in power, check for damaged vanes or 

foreign material in the vane slots in the Rotor.

NOTICE

Periodically, check the Vanes for wear. Always replace Vanes in 

sets, never replace an individual Vane.

Assembly / Disassembly Instructions

WARNING

Always wear eye protection when operating or performing 

maintenance on this motor.

Always turn off air / gas supply and disconnect supply hose 

before installing, removing or adjusting any accessory on this 

motor, or before performing any maintenance on this motor.

Disassembly

General Instructions

1.   Always disconnect the air / gas line at the motor before 

attempting any disassembly.

2.   Do not disassemble the motor any further than necessary to 

replace or repair damaged parts.

3.   When grasping a pan in a vise, always use leather-covered or 

copper-covered vise jaws to protect the surface of the part and 

help prevent distortion. This is particularly true of threaded 

members and housings.

4.   Do not remove any part which is a press fit in or on a 

subassembly unless the removal of that part is necessary for 

repairs or replacement.

5.   If it necessary to disassemble a motor, always have new seals on 

hand. Do not use old seals.

Assmbly

General Instructions

1.   Always wipe all parts with a thin film of oil before installing them 

in the motor.

2.   Always press on the inner ring of a ball-type bearing when 

installing the bearing on a shaft.

3.   Always press on the outer ring of a ball-type bearing when 

pressing the bearing into a bearing recess.

4.   Whenever grasping a part in a vise, always use leather-covered 

or copper-covered vise jaws to protect the surface of the part 

and help prevent distortion. This is particularly true of threaded 

members and housings.

5.   Lubricate the Rotor (3) and Vanes (4) with a good quality SAE 10 

non-detergent oil. Lubricate the Bearings with Ingersoll-Rand No. 

28 Grease. Coat the Rotor Shaft (6) with a good quality SAE 10 

non-detergent oil.

6.   If using gas to power the motor always test for leaks after 

assembly. Refer to the Gas Operartion Test Procedure.

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