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03523545_ed15 

3

EN

Placing Tool in Service

Lubrication

 

Ingersoll Rand No. 50                        Ingersoll Rand No. 28

Always use an air line lubricator with this motor.

We recommend the following Filter-Lubricator-Regulator Unit:

No. C28-04-FKG0-28
Where the lubricator cannot be permanently mounted, use  

Ingersoll Rand No. 3LUB8 Lubricator.  

We recommend the use of an air line lubricator in the air supply 

line. Attach the unit as close to the tool as practical. For permanent 

installations, we recommend using an Ingersoll Rand  

C28-04-FKG0-28 Filter-Lubricator-Regulator Unit. These units have 

1/2” pipe tap inlet and outlet. The 3LUB8 has 1/6 pt. (79 ml) capacity; 

the C28-04-FKG0-28 has 11 oz (180 ml) capacity. Larger capacity units 

may be used, but do not use a unit having less than 1/2” pipe tap 

inlet and outlet. 
After each 40,000 cycles or one month, whichever occurs first, 

inject 1.5 cc of Ingersoll Rand No. 28 Grease into the Grease  

Fitting (60).
Direction of Spindle Rotation
Series 4800 Non-reversible Motors can be assembled so that the 

Spindle rotates either clockwise or counter-clockwise. To reverse the 

direction of the spindle rotation:

1.  Remove the motor assembly from the Motor Housing (10).

2.  Remove one End Plate and Bearing assembly from the motor.

3.  Lift the Cylinder (19) from the Rotor (17), turn it end for end, and 

slide it back over the Rotor.

4.  Install the End Plate and Bearing assembly on the Rotor Hub and 

install the assembled motor in the Housing.

5.  Remove the three Backhead Cap Screws (11) and rotate the 

Backhead (2) and Backhead Gasket (3) 120° so that the cavity 

in the face of the Backhead is in alignment with the alternate 

set of holes in the back face of the Motor Housing. When the 

Backhead is correctly applied, the cavity will be over the letter 

“F” for counterclockwise spindle rotation (when facing the end 

of the Spindle), and over the letter “R” for clockwise rotation. The 

rotational direction of an assembled Non-reversible Series 4800 

Motor can be determined by removing the Air Strainer (1) and 

looking through the tapped opening to see whether the letter 

“F” or letter “R” is visible. Apply the Backhead on Series 4840 

Reversible Motors so that each inlet port aligns with a group of 

three holes through the housing rear wall.

NOTICE

A four-way Throttle Valve (whether manually, remotely, or 

automatically controlled) must be used in the air supply 

line to Series 4840 reversible motors, as one motor inlet is 

expelling secondary exhaust air, and therefore must be open to 

atmosphere whenever the opposite inlet is admitting live air to 

the motor. The use of any throttle valve that closes or restricts 

the secondary exhaust line will result in sufficient back pressure 

to drastically reduce the speed and power of the motor.  

When the application requires a separate Throttle Valve in each 

air line, the two three-way valves must be used.

Forward Inlet

Reverse Inlet

Reversible Motor

Exhaust

Exhaust

Air line to 

forward inlet

Air line to 

reverse inlet

Valve positioned for

forward operation

of Motor

Valve positioned for

reverse operation

of Motor

Valve positioned for

forward operation

of Motor

Valve positioned for reverse 

operation of Motor

Valve positioned for

reverse operation

of Motor

Valve positioned for

forward operation

of Motor

Air line to 

forward inlet

Air line to 

forward inlet

Air line to 

reverse inlet

Air line to 

reverse inlet

Live Air

Live Air

Live Air

Live Air

Exhaust

Exhaust

Exhaust

Exhaust

Live Air

Live Air

Four-way

Throttle

Valve

Single four-way Valves for controlling forward and reverse operation of Motor

Two three-way Valves for controlling forward and reverse operation of Motor

Relative positions of Valves for 

forward operation of Motor

Relative positions of Valves for 

reverse operation of Motor

Three-way Throttle 

Valve in air line to

reverse inlet

Three-way Throttle 

Valve in air line to

forward inlet

(Dwg. TPB176)

Summary of Contents for Multi-Vane 4800 Series

Page 1: ...ition 15 December 2008 CCN 03523545 Save These Instructions MULTI VANE Air Motors 4800 Series Non Reversible 4840 Series Reversible Operation and Maintenance Information Operation and Maintenance Info...

Page 2: ...ids such as kerosene diesel or jet fuel Do not remove any labels Replace any damaged label Use accessories recommended by Ingersoll Rand This motor is not designed for working in explosive atmospheres...

Page 3: ...ver the letter R for clockwise rotation The rotational direction of an assembled Non reversible Series 4800 Motor can be determined by removing the Air Strainer 1 and looking through the tapped openin...

Page 4: ...tor has expired it is recommended that the motor be disassembled degreased and parts be separated by material so that they can be recycled Manuals can be downloaded from www irtools com Refer all comm...

Page 5: ...03523545_ed15 ZH ANSI B186 1 90psig 6 2 620kPa 3 4 19 Ingersoll Rand Ingersoll Rand Ingersoll Rand Ingersoll Rand Ingersoll Rand MHP2598...

Page 6: ...d 28 C28 04 FKG0 28 Ingersoll Rand 3LUB8 Ingersoll Rand C28 04 FKG0 28 1 2 3LUB8 1 6 79 C28 04 FKG0 28 11 180 1 2 40 000 1 5 cc Ingersoll Rand 28 60 4800 1 10 2 3 19 17 4 5 3 11 2 3 120 F R 4800 1 F R...

Page 7: ...03523545_ed15 Air Motor Exploded Diagram 8 9 3 2 11 12 1 18 16 11 12 13 14 15 17 19 20 21 22 10 9 6 4 5 7 Backhead used on series 4840 Reversible Motors Dwg TPB1028...

Page 8: ...33 31 36 30 38 62 37 42 43 39 41 40 44 61 60 46 62 49 48 49 47 45 50 59 58 46 49 48 49 47 45 50 57 51 52 53 54 55 56 M ratio with optional Square Drive Spindle D K and N ratio with Round Shaft Spindl...

Page 9: ...4800 42 5 for all U ratio spindles 18 teeth R4801U A9 19 Cylinder 49 Spindle Planet Gear Bearing 2 for each Gear for non reversible models R4800 3 for all P Q or S ratio spindles WWU10 510 for reversi...

Page 10: ...r Head Bearing off the rear hub of the Gear Head 3 For P Q S or U ratio support the short hub end of the Gear Head on the table of an arbor press and press the Gear Head Planet Gear Shafts 54 from the...

Page 11: ...e Shaft is flush with the face of the rear web 10 For P ratio insert the Rotor Pinion 55 into the center of the Gear Head This must be done before installing the second Gear in the Gear Head It cannot...

Page 12: ...www irtools com 2008 Ingersoll Rand Company...

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