Ingersoll-Rand LIFTSTAR FG 1500/CN Series Parts, Operation And Maintenance Manual Download | Manualshive

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Summary of Contents for LIFTSTAR FG 1500/CN Series

Page 1: ...n and maintenance of these products Do not use this winch for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this winch in acc...

Page 2: ...Troubleshooting Chart 11 Maintenance GeneralDisassemblyProcedures 12 Winch Disassembly Inspection Winch assembly 12 Control Valve Disassembly Inspection Control Valve Assembly 14 Air GearMotor Disass...

Page 3: ...s responsibility If in doubt consult a qualified registered engineer The National SafetyCouncil Accident PreventionManual for Industrial Operations Eighth Edition andother recognizedsafetysourcesmake...

Page 4: ...hands clothing etc clear of moving parts 7 Neverplace your hand inthe throat areaofa hook or in thevicinity of the wire ropeasit spoolsonto the drum 8 Always rig loadsproperly and carefully 9 Becertai...

Page 5: ...lbs 2400kg 3 5 1safetyfactor Line Speed Speed In M min 2 4 6 a 10 12 14 Maximum speedwith no load 49 fpm 15 m min fpm I I 1 I I I I I 1 1 1 GO 10 20 30 40 50 with 3 303 lbs 1500kg 23 fpm 7 m mn at 3rd...

Page 6: ...A Dwg D6310019 5 Maintain a fleet anglebetweenthe sheaveandwinch of no morethan 1 1 2degrees For every inch of drum length the lead sheavemustbe at least 1 6feet 0 5 m from the drum 6 Do not weld to a...

Page 7: ...pply lines should bepurged beforeconnecting to systeminlet Supply lines should be asshortandstraight as installation conditions will permit Long transmissionlines andexcessiveuseof fittings elbows tee...

Page 8: ...essurefrom thependant throttle activatesthe winch control valve Direction of drum rotation is controlled by whichever lever is depressed l To avoid damage to the rigging the structure supporting the r...

Page 9: ...multipurpose lithium basedEP2grease Sealsand Bearings If winch is disassembled cleanall partsthoroughly and coatbearingsandsealswith cleangrease Usesufficient greaseto provide agoodprotective coat Fr...

Page 10: ...ss If external evidenceindicates the need disassemble Checkgears shafts bearings springs andcovers Replaceworn or damagedparts Clean lubricate andreassemble 3 DRUM AND SHEAVES Check for damageor exces...

Page 11: ...damaged Brake is not releasing Insufficient air supply Reduceload to within ratedcapacity Inspectmotor See MAINTENANCE section Checkbrakereleasepilot hole is not restricted Checksealson brakepiston ar...

Page 12: ...mblydrawing provided in thePartsSection If a winch is being completely disassembledfor anyreason follow theorder of the topics asthey arepresented It is recommendedthat all maintenancework on thewinch...

Page 13: ...eatedholes Stop ring 23 has been installed with Loctite Instajoin t 574 14 7 Removefriction discs 21 steeldiscs 22 and stopring 46 15 Disassemblyof the gearbox 15 1 Removescrews 55 andlock washers 56...

Page 14: ...on thebacksideof theoil seal Install oil seal 4 Drum bushing 47 assembly 4 1 Scrapeold Loctite from the drum bushingbore andapply abeadof Loctite 406 on the smooth faceof drum bushings 47 4 2 Install...

Page 15: ...ws 3 2 Removethe valve assemblyfrom the motor 3 Removethe cover 4 from the valve body 10 l The cover 4 has been installed with Loctite instajoint No 574 4 Remove screws 1 and lock washers 2 5 Removeth...

Page 16: ...hesandother safety deviceswhen provided Load Test Prior to initial use all new extensively repaired or altered winchesshall be load testedby or underthedirection of a persontrained in the operationand...

Page 17: ...Dwg D6310008 A 17...

Page 18: ...ION QTY PART NO NO OF PART TOTAL 2 3 4 Nut 6 4300 0211 Lock washer 6 4520 0010 Tie rod spacer 14 3 16 in Ig drum 3 9631 0052 Tie rod spacer 7 1 16 in lg drum 963I 0008 n Item cancelled from Serial num...

Page 19: ...83 84 85 86 87 88 89 90 91 92 93 Steelair filter 3 4 BSP Filter Lubricator F L 3 4 BSP Filter Regulator Lubricator F R L 3 4 BSP Galvanized wire rope l 9 mm 0 Break load 7330kg Per m l 10mm 0 Break lo...

Page 20: ...Dwg D6310005B 20...

Page 21: ...tor assembly 1 9620 0093 14 motor cover 1 9631 0042 15 Gasket 1 1 9631 0045 16 SelectorStop 1 9609 0223 17 Ball 1 6940 1625 18 O ring 1 5821 2229 19 0 ring 1 5822 1729 20 Bearing 1 5060 0003 l 21 Nut...

Page 22: ...NO 1 Control lever 1 9618 0031 2 Valve housing 1 9631 0021 3 Pin 2 4600 1216 4 Return spring 1 9618 0035 5 Wring 1 5821 0229 6 Rotary valve 9631 0022 7 Screw 2 4110 3403 8 Pin 1 4650 7220 9 stop 1 961...

Page 23: ...RIPTION QTY PART NO NO OF PART TOTAL 1 Hose I 1 6802 4232 2 Clamp collar 1 6112 5132 3 Rope 0 35 6972 0004 4 Clamp collar 4 6112 5032 2 I 5 I Thimble 6932 5332 I Quantity to be multiplied by the numbe...

Page 24: ...Dwg D6310026 6 ITEM DESCRIPTION QTY PART NO NO OF PART TOTAL Recommended spare 24...

Page 25: ...y aluminium version 2 9579 0035 Sidevalve assv bronzeversion I 2 957Y uus 1 Spring Quadring Ring Valve coneassy aluminium version Valve coneassy bronzeversion Pin Screw Lever 2 6915 8632 2 5823 0229 1...

Page 26: ...nuing improvement and advancement of design may causechangesto this winch which are not included in this manual Manuals are periodically revised to incorporate changes Always check the manual edition...

Page 27: ...otherwise Note Somestatesdo not allow limitations on incidental or consequentialdamagesor how long an implied warranty lastssothat theabovelimitations may not apply to you This warranty givesyou speci...

Page 28: ...outh Scattie WA 98124 0046 USA Phone 206 624 0166 Telex 328795 Fax 206 624 6265 Canada National SalesOffice Regional Warehouse Toronto Ontario 51WorccstcrRoad Rexdale Ontario M9W 4K2 Phone 416 675 561...

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